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    • 1. 发明授权
    • Solar cell patterning and metallization
    • 太阳能电池图案化和金属化
    • US08283199B2
    • 2012-10-09
    • US12624668
    • 2009-11-24
    • Virendra V. S. RanaChris EberspacherKarl J. ArmstrongNety M. Krishna
    • Virendra V. S. RanaChris EberspacherKarl J. ArmstrongNety M. Krishna
    • H01L21/28H01L21/312H01L31/0224
    • H01L31/022425H01L31/068H01L31/0682H01L31/0747Y02E10/547
    • Embodiments of the present invention generally provide methods for forming conductive structures on the surfaces of a solar cell. In one embodiment, conductive structures are formed on the front surface of a solar cell by depositing a sacrificial polymer layer, forming patterned lines in the sacrificial polymer via a fluid jet, depositing metal layers over the front surface of the solar cell, and performing lift off of the metal layers deposited over the sacrificial polymer by dissolving the sacrificial polymer with a water based solvent. In another embodiment, conductive structures are formed on the back surface of a solar cell by depositing a sacrificial polymer layer, forming patterned lines in the sacrificial polymer via a fluid jet, depositing a metal layer over the back surface of the solar cell, and performing lift off of the metal layer deposited over the sacrificial polymer by dissolving the sacrificial polymer with a water based solvent, and completing selective metallization of the remaining metal lines.
    • 本发明的实施例通常提供在太阳能电池的表面上形成导电结构的方法。 在一个实施例中,通过沉积牺牲聚合物层在导电结构的前表面上形成导电结构,通过流体射流在牺牲聚合物中形成图案线,在太阳能电池的前表面上沉积金属层,并执行电梯 通过用水基溶剂溶解牺牲聚合物来沉积在牺牲聚合物上的金属层。 在另一个实施例中,通过沉积牺牲聚合物层,在牺牲聚合物中形成图案化线,经由流体射流,在太阳能电池的背面上沉积金属层,并在 通过用水基溶剂溶解牺牲聚合物,从而沉积在牺牲聚合物上沉积的金属层,并完成其余金属线的选择性金属化。
    • 9. 发明授权
    • Method for high volume manufacturing of thin film batteries
    • 薄膜电池大批量生产方法
    • US08168318B2
    • 2012-05-01
    • US12257049
    • 2008-10-23
    • Byung Sung KwakNety M. KrishnaKurt EisenbeiserWilliam J. DauksherJon Candelaria
    • Byung Sung KwakNety M. KrishnaKurt EisenbeiserWilliam J. DauksherJon Candelaria
    • H01M6/16H01M6/18H01M6/46
    • H01M10/0585H01M6/40H01M10/0436H01M10/052H01M2300/0068
    • Concepts and methods are provided to reduce the cost and complexity of thin film battery (TFB) high volume manufacturing by eliminating and/or minimizing the use of conventional physical (shadow) masks. Laser scribing and other alternative physical maskless patterning techniques meet certain or all of the patterning requirements. In one embodiment, a method of manufacturing thin film batteries comprises providing a substrate, depositing layers corresponding to a thin film battery structure on the substrate, the layers including, in order of deposition, a cathode, an electrolyte and an anode, wherein at least one of the deposited layers is unpatterned by a physical mask during deposition, depositing a protective coating, and scribing the layers and the protective coating. Further, the edges of the layers may be covered by an encapsulation layer. Furthermore, the layers may be deposited on two substrates and then laminated to form the thin film battery.
    • 提供了概念和方法,以通过消除和/或最小化常规物理(阴影)掩模的使用来降低薄膜电池(TFB)大批量制造的成本和复杂性。 激光划线和其他可选的物理无掩模图案化技术满足某些或所有图案化要求。 在一个实施例中,制造薄膜电池的方法包括提供衬底,在衬底上沉积与薄膜电池结构相对应的层,所述层按沉积顺序包括阴极,电解质和阳极,其中至少 沉积层中的一个在沉积期间由物理掩模未图案化,沉积保护涂层,以及划刻层和保护涂层。 此外,层的边缘可以被封装层覆盖。 此外,可以将这些层沉积在两个基板上,然后层压以形成薄膜电池。