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    • 52. 发明授权
    • Method for manufacturing thermoplastic sheets bearing embossed patterns
thereon and an apparatus therefor
    • 用于制造在其上具有压花图案的热塑性片材的方法及其装置
    • US5958309A
    • 1999-09-28
    • US811567
    • 1997-03-05
    • Atsushi FujiiAkira FunakiRyuji Moriwaki
    • Atsushi FujiiAkira FunakiRyuji Moriwaki
    • B29C43/22B29C59/04B29D11/00B29C47/00
    • B29C43/222B29C59/046B29C2043/486B29K2995/003B29L2011/0016B29L2011/0091
    • Provided is a method for manufacturing a thermoplastic resin sheet bearing an embossed pattern, which employs a manufacturing apparatus having a first roll having an elastic material coated surface, a mirror-faced metal, endless belt, which is wound around the first roll and a second roll, and a third roll so provided that the metal, endless belt is wrapped partially around the third roll, which contacts the first roll via the metal, endless belt and which has an embossed pattern formed on one surface. According to this method, the thermoplastic resin sheet, partially melted, is fed between the metal, endless belt, which contacts the first roll, and the third roll. The elastic member is elastically deformed by application of a pressing force between the first and the third roll, while face pressure welding the thermoplastic sheet by using the first and the third rolls to transfer the embossed pattern and to cool the thermoplastic resin sheet. A surface temperature for the third roll of from 0.degree. C. to (resin's Tg +20).degree.C. is maintained when the thermoplastic resin sheet is formed of an amorphous resin, and a surface temperature for the third roll of 0.degree. C. to (resin's m.p. -30).degree.C. is maintained when the thermoplastic resin sheet is formed of a crystalline resin. Subsequently, face pressure welding of the thermoplastic resin sheet is performed by using the metal, endless belt relative to the third roll.
    • 本发明提供一种制造具有压花图案的热塑性树脂片的方法,该方法采用具有弹性材料涂覆表面的第一辊的制造装置,卷绕在第一辊上的镜面金属,环形带,以及第二辊 辊和第三辊,使得金属环形带部分地围绕第三辊包裹,该第三辊经由金属环形带接触第一辊并且具有形成在一个表面上的压花图案。 根据该方法,将部分熔融的热塑性树脂片材供给到与第一辊接触的金属环形带和第三辊之间。 弹性构件通过在第一和第三辊之间施加压力而弹性变形,同时通过使用第一和第三辊对热塑性片进行表面压焊以转印压纹图案并冷却热塑性树脂片。 当热塑性树脂片由无定形树脂形成时,第三辊的表面温度保持在0℃至(树脂的Tg + 20℃)℃,第三辊的表面温度为0℃。 当热塑性树脂片材由结晶树脂形成时,保持(树脂的熔点-30℃)℃。 随后,通过使用相对于第三辊的金属环形带来进行热塑性树脂片的面压焊。
    • 53. 发明授权
    • Pressure roll, and molding apparatus using the pressure roll
    • 压力辊和使用压力辊的成型装置
    • US5952017A
    • 1999-09-14
    • US572741
    • 1995-12-14
    • Hirotaka NishidaYasuo Nakata
    • Hirotaka NishidaYasuo Nakata
    • B29C35/16B29C43/46B29C43/52B29C47/00B29C47/88B29C65/08B30B3/00
    • B29C47/8845B29C43/46B29C43/52B29C47/0021B29C47/886B29C47/8875B29C47/8895B30B3/005B29C2043/483B29C2043/486B29C35/16B29C47/00B29K2023/0633Y10S425/235Y10T29/49547Y10T29/4956
    • The present invention is directed to a pressure roll including a cylindrical core member having a center shaft, an intermediate layer surrounding the core member and formed from a flexible material, and an outermost layer surrounding the intermediate layer and formed from a high-thermal conductivity material having a thermal conductivity of not less than 0.03 cal/cm.multidot.sec.multidot..degree.C. Also disclosed is a molding apparatus for a plastic sheet using the pressure roll. According to the pressure roll and the molding apparatus using the pressure roll, when a resin extruded sheet interposed between the pressure roll and a main cooling roll is pressed onto the main cooling roll, the outermost layer of the pressure roll is elastically deformed slightly to apply a surface pressure onto the resin extruded sheet, while cooling the plastic sheet. Accordingly, even if the pressure applied to the plastic sheet is increased, the plastic sheet is not broken and the plastic sheet can be efficiently cooled due to the wide cooling area. Moreover, an extremely thin extruded sheet having an excellent surface condition can be prepared.
    • 本发明涉及一种压力辊,其包括具有中心轴的圆柱形芯构件,围绕芯构件并由柔性材料形成的中间层,以及围绕中间层并由高导热性材料形成的最外层 具有不小于0.03cal / cm·sec·℃的导热率。还公开了一种使用压力辊的塑料片的成型装置。 根据加压辊和使用压力辊的成型装置,当夹在压辊和主冷却辊之间的树脂挤出片材被压在主冷却辊上时,压辊的最外层稍微弹性变形以施加 在树脂挤压片材上的表面压力,同时冷却塑料片材。 因此,即使施加到塑料片上的压力增加,塑料片也不会破裂,并且由于宽的冷却面积而能够有效地冷却塑料片。 此外,可以制备具有优异表面状态的极薄的挤出片材。