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    • 20. 发明授权
    • Mask-free methods of forming structures in a semiconductor device
    • US10896853B2
    • 2021-01-19
    • US16396775
    • 2019-04-29
    • GLOBALFOUNDRIES INC.
    • Jiehui ShuRinus Tek Po LeeWei HongHui ZangHong Yu
    • H01L27/088H01L21/8234H01L29/423H01L21/3213H01L21/3065H01L21/285H01L21/306
    • The present disclosure generally relates to semiconductor device fabrication and integrated circuits. More particularly, the present disclosure relates to replacement metal gate processes and structures for transistor devices having a short channel and a long channel component. The present disclosure also relates to processes and structures for multi-gates with dissimilar threshold voltages. The present disclosure further provides a method of forming structures in a semiconductor device by forming a first and second cavities having sidewalls and bottom surfaces in a dielectric structure, where the first cavity has a narrower opening than the second cavity, forming a first material layer in the first and second cavities, forming a protective layer over the first material layer, where the protective layer fills the first cavity and conformally covers the sidewall and the bottom surfaces of the second cavity, performing a first isotropic etch on the protective layer to selectively remove a portion of the protective layer and form a retained portion of the protective layer, performing a second isotropic etch on the first material layer to selectively remove a portion of the first material layer and form a retained portion of the first material layer, removing the retained portion of the protective layer, and forming a second material layer in the first and second cavities, the second material layer being formed on the retained portion of the first material layer.