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    • 10. 发明授权
    • Nonwoven fabric coated with carboxylated acrylate polymers, and process
for making the nonwoven fabric
    • 用羧酸丙烯酸酯聚合物涂布的无纺织物,以及制造无纺织物的方法
    • US4929495A
    • 1990-05-29
    • US337516
    • 1989-04-13
    • Vic Stanislawczyk
    • Vic Stanislawczyk
    • D04H1/64D06N3/04
    • D06N3/042D04H1/587D04H1/64Y10T428/3188Y10T428/31891Y10T428/31906Y10T442/2762Y10T442/2779Y10T442/2861Y10T442/2902
    • Fibers in non-woven fibrous goods are bonded together by a crosslinked carboxylated acrylate polymer which forms a network of coalesced latex particles bonding contiguous fibers. This network exists as a non-continuous, porous film supported upon the fibers of the non-woven goods. The particles are of polymer derived from a crosslinked carboxylate latex containing from 1-20 phr of itaconic acid (IA) and at least 70 phr of one or more copolymerizable monomers one of which is an acrylate having the structure ##STR1## wherein R.sub.1 is hydrogen or methyl;R.sub.2 represents C.sub.1 -C.sub.20 alkyl, C.sub.2 -C.sub.7 alkoxyalkyl, C.sub.2 -C.sub.7 alkylthioalkyl, or C.sub.2 -C.sub.7 cyanoalkyl; andat least 40 phr of said acrylate in said film is present as an alkyl acrylate in which alkyl is C.sub.4 -C.sub.8.The network can only be derived from a latex which has been formed by an emulsion polymerization process in which at least one-half of the IA is initially charged into a reactor, and the remaining ingredients of the recipe then added gradually. The unique order of addition produces a concentration of carboxyl (COOH) groups on the surface of the latex particles which is at least twice that of COOH groups on particles of a latex formed by conventionally proportioning the monomer ingredients after initiation. This distribution of COOH groups persists in the coalesced latex particles, and results in a polymer having higher tensile strength and toughness than might be expected in a polymer with such low T.sub.g in the acrylate family.
    • 非织造纤维制品中的纤维通过交联的羧化丙烯酸酯聚合物结合在一起,其形成结合邻接纤维的聚结胶乳颗粒的网络。 该网络作为非连续的多孔膜存在于无纺织物的纤维上。 颗粒是衍生自含有1-20phr衣康酸(IA)和至少70phr一种或多种可共聚单体的交联羧酸酯胶乳的聚合物,其中一种是具有结构式(I)的丙烯酸酯,其中 R1是氢或甲基; R2表示C1-C20烷基,C2-C7烷氧基烷基,C2-C7烷硫基烷基或C2-C7氰基烷基; 并且所述膜中至少40phr的所述丙烯酸酯以丙烯酸烷基酯的形式存在,其中烷基是C 4 -C 8。 网络只能从乳液聚合过程形成的胶乳得到,其中IA的至少一半最初装入反应器中,然后逐渐加入配方的其余成分。 独特的添加顺序在胶乳颗粒表面产生羧基(COOH)基团的浓度,其为通过在引发后常规配比单体成分而形成的胶乳颗粒上的COOH基团的至少两倍。 COOH基团的这种分布仍然存在于聚结的胶乳颗粒中,并且导致聚合物具有比在丙烯酸酯族中具有如此低的Tg的聚合物中预期的更高的拉伸强度和韧性。