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61. 发明申请

US20140218144A1 Elliptical Unit Block for Preparing Core Using Soft Magnetic Metal Powder and Magnetic Powder Core Prepared Using The Same 审中-公开
标题翻译：使用软磁金属粉末制备芯的椭圆单元块和使用其制备的磁性粉末芯
公开(公告)号：US20140218144A1
公开(公告)日：2014-08-07
申请号：US14343063
申请日：2012-09-05
申请人： CHANG SUNG CO.
发明人： Jae-Yeol Park , Dal-Joong Kim , Bong-Gi Yoo , Gu-Hyun Kim , Kwang-Yong Yoo
IPC分类号： H01F3/08 , H01F7/02 , H01F1/22
CPC分类号： H01F7/02 , C22C33/02 , C22C2202/02 , H01F1/22 , H01F3/08 , H01F41/0246
摘要： The present invention relates to an elliptical unit block for preparing a core using soft magnetic metal powder and a core with excellent high current DC bias characteristics using the same, and more specifically, to an elliptical unit block for preparing a core using soft magnetic metal powder used in an inductor for an automotive electronic sub-assembly using a high current buck or boost inductor or a three phase line reactor or fuel cell system for power factor correction (PFC), and a powered magnetic core prepared using the same.
摘要翻译：本发明涉及一种用于使用软磁性金属粉末制备芯的椭圆形单元块和具有优异的高电流DC偏置特性的芯，更具体地说，涉及一种使用软磁性金属粉末制备芯的椭圆形单元块用于使用高电流降压或升压电感器的汽车电子子组件的电感器或用于功率因数校正（PFC）的三相线路电抗器或燃料电池系统以及使用其制造的动力磁芯。

62. 发明申请

US20140085039A1 SOFT MAGNETIC POWDER 有权
标题翻译：软磁粉
公开(公告)号：US20140085039A1
公开(公告)日：2014-03-27
申请号：US13996846
申请日：2011-12-19
申请人： Zhou Ye , Hanna Staffansson
发明人： Zhou Ye , Hanna Staffansson
IPC分类号： H01F1/22 , H01F3/08
CPC分类号： H01F1/22 , B22F1/02 , C22C33/0228 , C22C33/0264 , H01F1/24 , H01F3/08 , H01F41/0246
摘要： A composite iron-based powder suitable for soft magnetic applications such as inductor cores. Also, a method for producing a soft magnetic component and the component produced by the method.
摘要翻译：适用于诸如电感芯的软磁应用的复合铁基粉末。另外，制造软磁性部件的方法和由该方法制造的部件。

63. 发明申请

US20140062639A1 Surface-Mount Inductor 审中-公开
标题翻译：表面贴装电感
公开(公告)号：US20140062639A1
公开(公告)日：2014-03-06
申请号：US14019112
申请日：2013-09-05
申请人： Kunio Sasamori , Masaaki Totsuka , Yasuyuki Kawauchi , Keita Muneuchi , Hiroyasu Mori
发明人： Kunio Sasamori , Masaaki Totsuka , Yasuyuki Kawauchi , Keita Muneuchi , Hiroyasu Mori
IPC分类号： H01F3/08
CPC分类号： H01F3/08 , H01F17/04 , H01F27/255 , H01F27/292 , H01F2003/106 , H01F2017/048
摘要： [TECHNICAL PROBLEM]Present invention provides a surface-mount inductor allowing the Q to be improved at a higher frequency and preventing the efficiency of the inductor from getting worse even at the higher frequency.[SOLUTION TO THE PROBLEM]A surface-mount inductor comprises: a coil formed by winding a conductive wire; and a core comprising mainly of a magnetic powder and a resin and containing the coil therein. The magnetic powder contains plural types of magnetic powders each having a different particle size from others, and the plural types of magnetic powders are mixed to satisfy the following relationship: Σan·Φn≦10 μm, where an is a mixing ratio, Φn is an average particle size, and n is an integer of 2 or more.
摘要翻译：技术问题本发明提供了一种表面贴装电感器，其允许以更高的频率改进Q，并且防止电感器即使在较高频率下也会变差。背景技术表面安装电感器包括：通过缠绕导线形成的线圈; 以及主要由磁性粉末和树脂构成并且包含线圈的芯体。磁性粉末含有与其他粒径不同的多种类型的磁性粉末，混合多种类型的磁性粉末以满足以下关系：Sigmaan·Phin @ 10um，其中a为混合比，Phin为平均粒径，n为2以上的整数。

64. 发明申请

US20130322135A1 COMPACT, METHOD FOR PRODUCING COMPACT, REACTOR, CONVERTER, AND POWER CONVERSION DEVICE 审中-公开
标题翻译： COMPACT，METHOD FOR PRODUCE COMPACT，REACTOR，CONVERTER，AND POWER CONVERSION DEVICE
公开(公告)号：US20130322135A1
公开(公告)日：2013-12-05
申请号：US13984191
申请日：2011-12-28
申请人： Kazushi Kusawake , Masato Uozumi , Atsushi Sato , Koji Yamaguchi , Mamoru Ono , Hiroyuki Murase , Kazuo Nakamae
发明人： Kazushi Kusawake , Masato Uozumi , Atsushi Sato , Koji Yamaguchi , Mamoru Ono , Hiroyuki Murase , Kazuo Nakamae
IPC分类号： H01F3/08 , B23K26/00 , H02M7/44 , H01F41/02
CPC分类号： H01F1/24 , B22F1/02 , B22F3/105 , B22F3/12 , B22F2998/10 , B22F2999/00 , B23K26/354 , C22C2202/02 , H01F1/33 , H01F3/08 , H01F37/00 , H01F41/02 , H01F41/0246 , H02M7/44 , Y10T29/4902 , B22F3/02 , B22F3/24 , B22F2202/11
摘要： A low-loss compact and a method for producing the compact are provided.A method for producing a compact by using coated soft magnetic powder that includes coated soft magnetic particles constituted by soft magnetic particles and insulating coatings coating outer peripheries of the soft magnetic particles includes a raw material preparation step and an irradiation step. In the raw material preparation step, a raw compact is prepared by press-forming coated soft magnetic powder. In the irradiation step, part of a surface of the raw compact is irradiated with a laser. Irradiating a part of a surface of a raw compact with laser increases the number of disrupted portions of conductive portions where constituent materials of the soft magnetic particles at the surface of the raw compact have become conductive to each other, and the loss of the compact can be decreased.
摘要翻译：提供了一种低损耗密封件和用于制造该压块的方法。通过使用由软磁性粒子构成的包覆软磁性粒子和涂覆软磁性粒子的外周的绝缘涂层的涂布软磁性粉末的制造方法，包括原料制备工序和照射工序。在原料制备工序中，通过压制成形被覆软磁性粉末制备原料。在照射步骤中，用激光照射原始压块的一部分表面。用激光器照射原始压块的一部分表面增加了原始压块的表面上的软磁性颗粒的构成材料彼此导电的导电部分的破裂部分的数量，并且压实体的损失减少

65. 发明申请

US20130181804A1 IRON-BASED SOFT MAGNETIC POWDER AND PRODUCTION METHOD THEREOF 有权
标题翻译：基于铁的软磁粉及其生产方法
公开(公告)号：US20130181804A1
公开(公告)日：2013-07-18
申请号：US13709598
申请日：2012-12-10
申请人： Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
发明人： Takeo MIYAMURA , Hiroyuki Mitani , Hirofumi Hojo
IPC分类号： H01F1/01 , H01F3/08 , H01F41/02
CPC分类号： H01F1/01 , H01F1/344 , H01F3/08 , H01F41/02 , H01F41/0246 , Y10T428/12181
摘要： Disclosed is an iron-based soft magnetic powder obtained by preparing an iron-oxide-based soft magnetic powder through water atomization, and thermally reducing the iron-oxide-based soft magnetic powder. The iron-based soft magnetic powder has an average particle size of 100 μm or more and has an interface density of more than 0 μm−1 and less than or equal to 2.6×10−2 μm−1, where the interface density is determined from a cross-sectional area (μm2) and a cross-sectional circumference (μm) of the iron-based soft magnetic powder. The iron-based soft magnetic powder obtained by preparing an iron-oxide-based soft magnetic powder through water atomization and thermally reducing the iron-oxide-based soft magnetic powder, when used for the production of a dust core, can give a dust core having a low coercive force. Also disclosed is a duct core having a low coercive force and exhibiting superior magnetic properties.
摘要翻译：公开了通过水雾化制备基于氧化铁的软磁性粉末，并且还原铁氧化物系软磁性粉末而得到的铁系软磁性粉末。铁基软磁性粉末的平均粒径为100μm以上，并且界面密度大于0mum-1且小于或等于2.6×10-2mum-1，其中确定界面密度从铁基软磁性粉末的横截面积（mum2）和横截面周长（mum）。通过水雾化制备氧化铁系软磁性粉末而得到的铁系软磁性粉末，当用于制备粉尘芯时，可以将铁氧化物系软磁粉末热还原，得到粉芯具有低的矫顽力。还公开了具有低矫顽力并表现出优异的磁性能的管芯。

66. 发明申请

US20130057371A1 COATED METAL POWDER, POWDER MAGNETIC CORE AND METHOD FOR PRODUCING SAME 审中-公开
标题翻译：涂覆金属粉末，粉末磁芯及其制造方法
公开(公告)号：US20130057371A1
公开(公告)日：2013-03-07
申请号：US13640172
申请日：2011-04-08
申请人： Takehiro Shimoyama , Tetsushi Maruyama
发明人： Takehiro Shimoyama , Tetsushi Maruyama
IPC分类号： H01F1/33 , H01F3/08 , B22F3/12 , H01F41/02 , B05D7/14 , B05D1/36
CPC分类号： H01F3/08 , B22F1/0062 , B22F1/02 , C22C2202/02 , H01F1/24 , H01F1/26 , H01F1/33 , H01F41/0246 , Y10T428/2995
摘要： A coated metal powder is a metal powder that contains iron as a main component, and an insulating layer that is formed on a surface of the metal powder and is formed from calcium phosphate and a metal oxide, in which an organosilicon compound is contained on a surface of the insulating layer or inside the insulating layer.
摘要翻译：涂覆金属粉末是以铁为主要成分的金属粉末，在金属粉末的表面形成由磷酸钙和金属氧化物形成的绝缘层，其中含有有机硅化合物绝缘层的表面或绝缘层内。

67. 发明申请

US20100253463A1 INDUCTANCE PART AND METHOD FOR MANUFACTURING THE SAME 有权
标题翻译：电感部件及其制造方法
公开(公告)号：US20100253463A1
公开(公告)日：2010-10-07
申请号：US12743743
申请日：2008-12-11
申请人： Satoru Shimomura , Kiyoshi Takagi , Kazuaki Oonishi
发明人： Satoru Shimomura , Kiyoshi Takagi , Kazuaki Oonishi
IPC分类号： H01F5/00 , H01F41/02 , H01F3/08 , H01F27/24
CPC分类号： H01F17/04 , H01F3/10 , H01F17/06 , H01F27/2847 , H01F27/292 , H01F41/005 , H01F41/0246 , H01F2017/048 , Y10T29/49076
摘要： Disclosed is an inductance part including a coiled conductor formed from a metal conductor, a magnetic body formed by pressure-molding a mixture of metal magnetic powder and bonding material in such a manner that the coiled conductor is embedded in the mixture, and a terminal derived from the coiled conductor. The coiled conductor is formed in a single layer with no insulating film on its surface. The metal magnetic powder of the magnetic body penetrates into the surface of the coiled conductor so as to make the filling factor of the metal magnetic powder in the magnetic body not less than 80% by volume.
摘要翻译：公开了一种电感部件，其包括由金属导体形成的线圈状导体，通过以使得线圈导体嵌入混合物中的方式对金属磁性粉末和接合材料的混合物进行加压成型而形成的磁体，从线圈导体。线圈导体形成在其表面上没有绝缘膜的单层中。磁性体的金属磁性粉末渗透到线圈状导体的表面，使得磁性体中的金属磁性粉末的填充率不小于80体积％。

68. 发明申请

US20100026432A1 PERMANENT MAGNET AND METHOD OF MANUFACTURING SAME 有权
标题翻译：永磁体及其制造方法
公开(公告)号：US20100026432A1
公开(公告)日：2010-02-04
申请号：US12519878
申请日：2007-12-19
申请人： Hiroshi Nagata , Kyuzo Nakamura , Takeo Katou , Atsushi Nakatsuka , Ichirou Mukae , Masami Itou , Ryou Yoshiizumi , Yoshinori Shingaki
发明人： Hiroshi Nagata , Kyuzo Nakamura , Takeo Katou , Atsushi Nakatsuka , Ichirou Mukae , Masami Itou , Ryou Yoshiizumi , Yoshinori Shingaki
IPC分类号： H01F3/08 , B22F1/00 , B22F3/12 , B22F3/26
CPC分类号： C22C33/0242 , B22F2998/00 , B22F2998/10 , B22F2999/00 , C22C2202/02 , H01F41/0273 , H01F41/0293 , C22C33/0278 , B22F3/12 , B22F2201/40 , B22F2201/10 , B22F2201/20
摘要： There is provided a method of manufacturing a permanent magnet which has an extremely high coercive force and high magnetic properties is manufactured at high productivity There are executed: a first step of causing at least one of Dy and Tb to adhere to at least part of a surface of iron-boron-rare-earth based sintered magnet; and a second step of diffusing, through heat-treatment at a predetermined temperature, at least one of Dy and Tb adhered to the surface of the sintered magnet into grain boundary phase of the sintered magnet. As the sintered magnet, there is used one which is manufactured by: mixing each powder of principal phase alloy (constituted primarily by R2T14B phase, where R is at least one rare earth element primarily including Nd and where T is a transition metal primarily including Fe), and a liquid phase alloy (having a higher content of R than R2T14B phase and primarily constituted by R-rich phase) in a predetermined mixing ratio; press-forming in magnetic field a mixed powder thus obtained; and sintering a press-formed body in vacuum or inert gas atmosphere.
摘要翻译：提供了一种制造具有极高矫顽力的永磁体的方法，并且以高生产率制造高磁特性执行：第一步骤，使Dy和Tb中的至少一种粘附到至少一部分铁 - 硼 - 稀土类烧结磁体的表面; 以及第二步骤，通过在预定温度下进行热处理，将附着在烧结磁体表面上的Dy和Tb中的至少一种扩散到烧结磁体的晶界相。作为烧结磁体，使用以下制造方法：将主相合金粉末（主要由R2T14B相构成，其中R为主要包含Nd的至少一种稀土元素，其中T为主要包含Fe的过渡金属））和预定混合比的液相合金（R含量比R2T14B相高，主要由富R相构成）; 在磁场中成形如此得到的混合粉末; 并在真空或惰性气体气氛中烧结压制成形体。

69. 发明申请

US20090206975A1 Magnet Core and Method for Its Production 有权
标题翻译：磁芯及其生产方法
公开(公告)号：US20090206975A1
公开(公告)日：2009-08-20
申请号：US12308179
申请日：2007-06-19
申请人： Dieter Nuetzel , Markus Brunner
发明人： Dieter Nuetzel , Markus Brunner
IPC分类号： H01F27/255 , H01F3/08
CPC分类号： H01F41/0246 , B22F3/02 , B22F2998/00 , H01F1/15308 , H01F1/15333 , H01F1/15375 , H01F1/26 , H01F27/255 , Y10T29/49076 , B22F9/002
摘要： Magnet cores pressed using a powder of nanocrystalline or amorphous particles and a pressing additive should be characterised by minimal iron losses. These particles have first surfaces represented by the original strip surfaces and second surfaces represented by surfaces produced in a pulverisation process, the overwhelming majority of these second particle surfaces being smooth cut or fracture surfaces without any plastic deformation, the proportion T of areas of plastic deformation of the second particle surfaces being 0≦T≦0.5.
摘要翻译：使用纳米晶体或无定形颗粒和压制添加剂的粉末压制的磁芯的特征在于铁损最小。这些颗粒具有由原始条带表面和由粉碎过程产生的表面表示的第二表面的第一表面，其中绝大多数这些第二颗粒表面是平滑切割或断裂表面，没有任何塑性变形，塑性变形区域的比例T 的第二颗粒表面为0 <= T <= 0.5。

70. 发明授权

US07328500B2 Method of manufacturing laminated polar anisotropic hybrid magnet 有权
标题翻译：层压极性各向异性混合磁体的制造方法
公开(公告)号：US07328500B2
公开(公告)日：2008-02-12
申请号：US10834302
申请日：2004-04-28
申请人： Sang-Myun Kim , Dong-Hwan Kim
发明人： Sang-Myun Kim , Dong-Hwan Kim
IPC分类号： H01F3/08
CPC分类号： H01F41/028 , Y10T29/49076 , Y10T29/49078
摘要： Disclosed is a method of manufacturing a laminated polar anisotropic hybrid magnet, which includes separately mixing first permanent magnet powders having low magnetic properties and second permanent magnet powders having high magnetic properties with a thermoplastic resin to prepare first and second compound pellets, respectively, and firstly injecting the first compound pellets by use of a first injection mold, to prepare a polar anisotropic and anisotropic resin magnet, which is then placed into a second injection mold having an outer diameter lager than that of the first mold, followed by secondly injecting in a magnetic field together with the second compound pellets. The manufacturing method of the current invention is advantageous in terms of exhibition of higher magnetic properties of the laminated polar anisotropic hybrid magnet, and reduction of the use of expensive materials, thus generating economic benefits. Further, a flux density wave of the magnet can be easily controlled on the magnet surface to be suitable for performances and characteristics of the motors, and temperature properties of the magnet can be enhanced. Thereby, the entire manufacturing method can be efficiently carried out, therefore increasing productivity and reliability in practical use thereof.
摘要翻译：本发明公开了一种层叠极性各向异性混合磁体的制造方法，其特征在于，分别将具有低磁特性的第一永久磁铁粉末和具有高磁性的第二永久磁铁粉末与热塑性树脂分开混合，分别制备第一和第二复合粒料，通过使用第一注射模具注入第一复合粒料，制备极性各向异性和各向异性树脂磁体，然后将其放入具有比第一模具的外径更大的外径的第二注射模具中，然后第二次注入磁场与第二复合粒料一起。本发明的制造方法在层叠极性各向异性混合磁体的较高磁性的展示方面是有利的，并且减少了昂贵材料的使用，从而产生经济效益。此外，可以容易地将磁体的磁通密度波控制在磁体表面上以适合电动机的性能和特性，并且可以提高磁体的温度特性。由此，可以有效地进行整个制造方法，从而提高其实际应用中的生产率和可靠性。

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