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    • 71. 发明授权
    • Method for manufacturing magnet wire
    • 电磁线制造方法
    • US4391848A
    • 1983-07-05
    • US255874
    • 1981-04-20
    • George D. Hilker
    • George D. Hilker
    • B05B5/047B05D7/20H01B13/06H01B13/16B05D5/12
    • B05D7/20B05B5/001B05B5/047H01B13/065H01B13/16
    • A novel method for manufacturing magnet wire in a continuous process by which coatings of a flowable resin material may be applied concentrically to a moving elongated filament in thicknesses of about 16 mils or less. The filament can be a bare copper or aluminum conductor having round or rectangular configuration or an insulated conductor upon which a top or an intermediate coat of material is desirably applied. Coatings of one-half and one mil also can be applied by the method of the invention. By the method of the invention, magnet wire can be manufactured by continuously drawing the wire to size, annealing the wire, if necessary, insulating the wire with one or more coats of flowable resin material, curing the resin material, and spooling the wire for shipment, without interruption at speeds limited only by the filament pay-off and take-up devices used. The invention utilizes the flowable resin material to center the filament in a die, the size of the die controls the thickness of the coat to be applied. Only the resin material being applied to the filament is in contact with the filament. Thus, the mechanical wear normally associated with centering dies used in extrusion process and like devices is completely eliminated. Further, the method of the invention can be used to apply coats several times thinner than is possible with conventional extrusion apparatus and of materials different than those conventionally extruded onto filaments. In specific embodiments using heat softenable materials or melts, curing is no longer required; and thus, the need for curing, catalytic burners and the like as well as all concerns regarding atmospheric pollution are eliminated. The coated filaments and magnet wire made in accordance with the method of the invention have coatings which are surprisingly concentric and continuous when compared to magnet wire made by conventional methods.
    • 一种用于在连续工艺中制造电磁线的新颖方法,通过该方法可将可流动树脂材料的涂层同心地施加到厚度为约16密耳或更小的移动细长丝。 灯丝可以是具有圆形或矩形构造的裸铜或铝导体,或绝缘导体,期望地应用顶部或中间材料层。 也可以通过本发明的方法施加半和1密耳的涂层。 通过本发明的方法,可以通过连续地拉丝至尺寸,退火线,如果需要,用一种或多种可流动树脂材料涂层,使树脂材料固化,以及将线缠绕, 装运,不受中断的速度限制,只能使用长丝放线和收线装置。 本发明利用可流动的树脂材料将细丝置于模具中,模具的尺寸控制要涂覆的涂层的厚度。 只有施加到灯丝​​上的树脂材料与灯丝接触。 因此,通常与挤出过程中使用的定心模具相关的机械磨损和类似装置完全消除。 此外,本发明的方法可用于施加比常规挤出设备和不同于常规挤出到长丝上的材料更薄的几倍的涂层。 在使用可热软化材料或熔体的具体实施方案中,不再需要固化; 因此,消除了对固化,催化燃烧器等的需要以及关于大气污染的所有问题。 与根据本发明的方法制造的涂覆的长丝和电磁线具有与通过常规方法制造的电磁线相比令人惊奇地同心且连续的涂层。
    • 74. 发明授权
    • Apparatus for making remote control cable
    • 遥控电缆设备
    • US4218202A
    • 1980-08-19
    • US922547
    • 1978-07-07
    • Pierre Seguin
    • Pierre Seguin
    • H01B7/04H01B13/16
    • H01B7/043H01B13/16
    • Apparatus for forming a remote controlled cable having two conducting wires separated by a central element including a tank for containing fusible insulating material through which the conductors are passed as they are drawn through a gauging die. Guide means are employed to retain separation of the two conductors and includes a conical or convergent section adjacent the gauging die to maintain the spaced apart relationship of the conductors and a rubbing contact of the conductors on opposite sides of the die member. The resultant sub-assembly of the two conductors and the intermediate spacing support is then passed to subsequent means for enclosure within a plurality of parallel reinforcing and lapping yarns and enclosing coating.
    • 用于形成遥控电缆的装置,其具有由包括用于容纳可熔绝缘材料的容器的中心元件分开的两根导线,导体在通过测量模具被拉出时通过该导体通过。 引导装置用于保持两个导体的分离,并且包括邻近测量模具的锥形或收敛部分,以保持导体间隔的关系以及导体在模具构件的相对侧上的摩擦接触。 然后将所得到的两个导体的子组件和中间间隔支撑件传递到随后的装置中以封闭在多个平行的加强和研磨纱线和封闭涂层内。