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    • 1. 发明授权
    • Power adapter
    • US10763759B1
    • 2020-09-01
    • US16360781
    • 2019-03-21
    • VLT, Inc.
    • Patrizio VinciarelliAndrew T. D{grave over ( )}Amico
    • H05K5/00H02M7/04H01R31/06H05K7/20H02M7/00H05K5/02
    • An efficient, high density, inline converter module includes a power conversion circuit and an input wiring harness for connecting the input of the power circuit to a unipolar source. A second wiring harness or electrical connectors may be provided for connecting the output of the power conversion circuit to a load. Connections between a wiring harness and the power conversion circuit may comprise conductive contacts, configured to distribute heat. The power circuit may be over molded to provide electrical insulation and efficient heat transfer to external ambient air. A DC transformer based inline converter module may be used in AC adapter, vehicular, and power system architectures. An input connector for connecting the input wiring harness to the input source may be provided. In some embodiments the input source may be an AC source and the input connector may comprise a rectifier for delivering a rectified, unipolar, voltage to the input of the power conversion assembly via an input wiring harness. By separating the rectifier from the power conversion assembly, the power conversion assembly may be packaged into a smaller volume than would be required if the rectifier, and its associated heat loss, were included in the power conversion assembly.
    • 2. 发明授权
    • Panel-molded electronic assemblies
    • US10701828B1
    • 2020-06-30
    • US15150875
    • 2016-05-10
    • VLT, Inc.
    • Patrizio VinciarelliMichael B. LaFleurSean Timothy FlemingRudolph F. MutterAndrew T. D'Amico
    • H05K1/00H05K1/18H05K7/00H05K7/14H05K1/11B29C45/14B29C45/00B29C45/16B29K63/00
    • A method of encapsulating a panel of electronic components such as power converters reduces wasted printed circuit board area. The panel, which may include a plurality of components, may be cut into one or more individual pieces after encapsulation with the mold forming part of the finished product, e.g. providing heat sink fins or a surface mount solderable surface. Interconnection features provided along boundaries of individual circuits are exposed during the singulation process providing electrical connections to the components without wasting valuable PCB surface area. The molds may include various internal features such as registration features accurately locating the circuit board within the mold cavity, interlocking contours for structural integrity of the singulated module, contours to match component shapes and sizes enhancing heat removal from internal components and reducing the required volume of encapsulant, clearance channels providing safety agency spacing and setbacks for the interconnects. Wide cuts may be made in the molds after encapsulation reducing thermal stresses and reducing the thickness of material to be cut during subsequent singulation. External mold features can include various fin configurations for heat sinks, flat surfaces for surface mounting or soldering, etc. Blank mold panels may be machined to provide some or all of the above features in an on-demand manufacturing system. Connection adapters may be provided to use the modules in vertical or horizontal mounting positions in connector, through-hole, surface-mount solder variations. The interconnects may be plated to provide a connectorized module that may be inserted into a mating connector.
    • 6. 发明授权
    • Adaptive control of resonant power converters
    • US10153704B1
    • 2018-12-11
    • US16003185
    • 2018-06-08
    • VLT, Inc.
    • Patrizio Vinciarelli
    • H02M3/335H02M1/08H02M3/337H02M1/00
    • A power converter including a transformer, a resonant circuit including the transformer and a resonant capacitor having a characteristic resonant frequency and period, and output circuitry connected to the transformer for delivering a rectified output voltage to a load. Primary switches drive the resonant circuit, a switch controller operates the primary switches in a series of converter operating cycles which include power transfer intervals of adjustable duration during which a resonant current at the characteristic resonant frequency flows through a winding of the transformer. The operating cycles may also include energy recycling intervals of variable duration for charging and discharging capacitances within the converter. A gate driver includes a transformer, a plurality of switches, a current monitor, and a controller that operates the switches in a series of driver operating cycles having adjustable ON periods and adjustable transition periods during which capacitances are resonantly charged and discharged.
    • 8. 发明授权
    • Controlled switches for fault tolerant power converters
    • 用于容错功率转换器的受控开关
    • US09571084B1
    • 2017-02-14
    • US14681254
    • 2015-04-08
    • VLT, Inc.
    • Patrizio Vinciarelli
    • H03K17/687H03K17/06H03K17/30
    • H02M7/219G06F1/263G06F1/3287H01L2924/181H02M1/32H02M1/38H02M3/33507H02M3/33576H02M7/003H02M2001/0032H02M2001/325H03K17/063H03K17/302H03K17/6871Y02B70/1433Y02B70/16
    • Low-voltage outputs are provided by full-bridge rectification using controlled switches with fault detection monitoring of circuit conditions and disabling switches upon detection of a fault to decouple the converter from the system. Common-source dual MOSFET devices include elements arranged in alternating patterns on the die. Common-source dual synchronous rectifiers include control circuitry powered from the voltage across the complementary switch. A DC-to-DC transformer converts power using a fixed voltage transformation ratio. A clamp phase may be used to reduce power losses, control the output resistance, effectively regulate the voltage transformation ratio, provide narrow band output regulation, and control the rate of change of output voltage. A new point of load converter includes input driver circuitry removed from and output circuitry located at the point of load, with a transformer located near the output circuit and an AC bus between the driver circuit and the primary winding of the transformer.
    • 低压输出通过全桥整流提供,使用受控开关,故障检测监控电路条件,并在检测到故障时禁用开关,以将转换器与系统分离。 共源双MOSFET器件包括在模具上以交替图案排列的元件。 共源双同步整流器包括由互补开关上的电压供电的控制电路。 DC-DC变压器使用固定电压变换比转换功率。 可以使用钳位相位来降低功率损耗,控制输出电阻,有效调节电压变换比,提供窄带输出调节,并控制输出电压变化率。 新的负载转换点包括从位于负载点处的输入驱动器电路和位于输出电路附近的变压器以及驱动电路和变压器初级绕组之间的AC母线。
    • 10. 发明授权
    • Clamped capacitor resonant power converter
    • 钳位电容谐振功率转换器
    • US09325247B1
    • 2016-04-26
    • US14874054
    • 2015-10-02
    • VLT, INC.
    • Patrizio Vinciarelli
    • H02M3/335
    • H02M3/33507H02M3/3376H02M2001/0058Y02B70/1433Y02B70/1491
    • A power converter including a transformer, a resonant circuit including the transformer and a resonant capacitor having a characteristic resonant frequency and period, and output circuitry connected to the transformer for delivering a rectified output voltage to a load. Primary switches drive the resonant circuit, a clamp switch is connected to shunt the resonant capacitor, and a switch controller operates the primary switches and the clamp switch in a series of converter operating cycles. The converter operating cycles include power transfer intervals including resonant intervals during which a resonant current at the characteristic resonant frequency flows through a winding of the transformer; and a clamp interval during which the clamp switch provides a low impedance shunt across the resonant capacitor holding the resonant capacitor at a voltage at or near zero volts. The operating cycles may also include energy recycling intervals for charging and discharging capacitances within the converter.
    • 包括变压器的电力转换器,包括变压器的谐振电路和具有特征谐振频率和周期的谐振电容器,以及连接到变压器的输出电路,用于将整流的输出电压传递到负载。 主开关驱动谐振电路,连接钳位开关以分流谐振电容器,开关控制器在一系列转换器工作周期中操作主开关和钳位开关。 转换器操作周期包括功率传递间隔,包括在特征谐振频率下的谐振电流流过变压器的绕组的谐振间隔; 钳位开关在谐振电容器两端提供低阻抗并联,钳位开关将谐振电容器保持在零伏特或接近零伏的电压。 操作循环还可以包括用于在转换器内充电和放电电容的能量循环间隔。