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    • 3. 发明授权
    • Shank structure for rotary drill bits
    • 旋转钻头柄结构
    • US07861806B2
    • 2011-01-04
    • US12566922
    • 2009-09-25
    • Anton F. ZahradnikEric C. SullivanR. Scot SmithDaniel E. RuffDanielle V. RobertsAlan J. Massey
    • Anton F. ZahradnikEric C. SullivanR. Scot SmithDaniel E. RuffDanielle V. RobertsAlan J. Massey
    • E21B10/36
    • B23K31/02E21B10/00E21B10/42
    • A shank configuration for rotary drill bits is disclosed for positioning of the shank in relation to a bit body. A tapered surface or feature of the shank may be configured and sized to matingly engage a complementarily shaped surface or feature of the drill bit body and thereby become centered or positioned in relation thereto. A deformable element may be disposed between the shank and bit body. Also, the shank may comprise a material having a carbon equivalent of less than about 0.35%. A multi-pass weld procedure may be employed to affix the shank and bit body to one another wherein welds may be formed so that one weld originates at a circumferential position that differs from the origination circumferential position of its immediately preceding weld by at least about 90°. Further, a stress state may be developed within the multi-pass weld. A method of manufacture is also disclosed.
    • 公开了一种用于旋转钻头的柄构造,用于相对于钻头体定位柄。 柄的锥形表面或特征可以被构造和定尺寸成匹配地接合钻头体的互补成形的表面或特征,从而相对于钻头体中心或定位。 可变形元件可以设置在柄和钻头体之间。 另外,柄可以包含碳当量小于约0.35%的材料。 可以采用多通焊接方法将柄和钻头体彼此固定,其中可以形成焊缝,使得一个焊缝起始于不同于其紧接在前的焊缝的起始圆周位置的周向位置至少约90° °。 此外,可以在多遍焊缝内形成应力状态。 还公开了一种制造方法。
    • 4. 发明授权
    • Methods of inspecting rotary drill bits
    • 检查旋转钻头的方法
    • US07631560B2
    • 2009-12-15
    • US11787693
    • 2007-04-17
    • Jeffrey B. LundNicholas J. LyonsEric C. SullivanTerry D. Watts
    • Jeffrey B. LundNicholas J. LyonsEric C. SullivanTerry D. Watts
    • G01N29/06G01N29/265
    • G01N29/04G01N29/265G01N29/27G01N29/275G01N29/28G01N2291/044G01N2291/045G01N2291/101G01N2291/2634G01N2291/2636G01N2291/267G01N2291/2698
    • A method for conducting nondestructive internal inspection of a rotary drill bit used for drilling subterranean formations comprises communicating ultrasonic waves into a drill bit and detecting ultrasonic waves that are reflected by at least a portion of the drill bit. In some embodiments, the waves may be directed into the drill bit from within a longitudinal bore thereof. Reflected waves also may be detected from within the bore. The methods may be used to develop threshold acceptance criteria for classifying drill bits as acceptable or unacceptable to prevent catastrophic failures of drill bits during use. Systems and apparatuses are disclosed for conducting nondestructive ultrasonic inspection of a drill bit used for drilling subterranean formations. The systems and apparatuses may comprise an ultrasonic probe configured for insertion within an internal longitudinal bore of a drill bit. Drill bits are disclosed that are configured to facilitate nondestructive ultrasonic inspection thereof.
    • 用于对用于钻探地下地层的旋转钻头进行非破坏性内部检查的方法包括将超声波传播到钻头中并检测由钻头的至少一部分反射的超声波。 在一些实施例中,波浪可以从其纵向孔内引导到钻头中。 也可以从孔内检测出反射波。 这些方法可用于制定用于将钻头分类为可接受或不可接受的阈值接受标准,以防止在使用期间钻头的灾难性故障。 公开了用于对用于钻探地下地层的钻头进行非破坏性超声波检测的系统和装置。 所述系统和装置可以包括构造成用于插入钻头的内部纵向孔内的超声波探头。 公开了钻头,其被配置为便于其非破坏性超声波检查。
    • 5. 发明授权
    • Method and apparatus for collecting drill bit performance data
    • 用于收集钻头性能数据的方法和装置
    • US07604072B2
    • 2009-10-20
    • US11146934
    • 2005-06-07
    • Paul E. PastusekEric C. SullivanDaryl L. PritchardKeith GlasgowTu Tien TrinhPaul J. Lutes
    • Paul E. PastusekEric C. SullivanDaryl L. PritchardKeith GlasgowTu Tien TrinhPaul J. Lutes
    • E21B47/01
    • E21B47/00E21B21/08E21B47/011
    • Drill bits and methods for sampling sensor data associated with the state of a drill bit are disclosed. A drill bit for drilling a subterranean formation comprises a bit body and a shank. The shank further includes a central bore formed through an inside diameter of the shank and configured for receiving a data analysis module. The data analysis module comprises a plurality of sensors, a memory, and a processor. The processor is configured for executing computer instructions to collect the sensor data by sampling the plurality of sensors, analyzing the sensor data to develop a severity index, comparing the sensor data to at least one adaptive threshold, and modifying a data sampling mode responsive to the comparison. A method comprises collecting sensor data by sampling a plurality of physical parameters associated with a drill bit state while in various sampling modes and transitioning between those sampling modes.
    • 公开了钻头和用于采样与钻头状态相关联的传感器数据的方法。 用于钻探地层的钻头包括钻头体和柄。 柄还包括通过柄的内径形成的中心孔,并且构造成用于接收数据分析模块。 数据分析模块包括多个传感器,存储器和处理器。 处理器被配置为执行计算机指令以通过对多个传感器进行采样来收集传感器数据,分析传感器数据以开发严重性指标,将传感器数据与至少一个自适应阈值进行比较,以及响应于所述传感器数据修改数据采样模式 比较。 一种方法包括通过在各种采样模式下采样与钻头状态相关联的多个物理参数并在这些采样模式之间转换来收集传感器数据。