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1. 发明授权

US08283266B2 Method of making tough, flexible mats and tough, flexible mats 有权
标题翻译：制作坚韧，柔软的垫子和坚韧，柔性垫子的方法
公开(公告)号：US08283266B2
公开(公告)日：2012-10-09
申请号：US10718007
申请日：2003-11-20
申请人： Alan Michael Jaffee , Richard Emil Kajander
发明人： Alan Michael Jaffee , Richard Emil Kajander
IPC分类号： B32B5/02 , B32B17/02 , D04H1/00
CPC分类号： D21H13/40 , D21H13/10 , D21H13/24 , D21H13/26 , D21H17/37 , D21H21/18 , Y10T442/2926 , Y10T442/2992 , Y10T442/616 , Y10T442/69 , Y10T442/692 , Y10T442/697
摘要： Methods of making nonwoven mats having good strength after being scored and folded and particularly useful in making lightweight, compressible ceiling panels are disclosed. The mats also have excellent flame resistance. The mats include a blend comprising a major portion of glass fibers and a minor portion of man-made polymer fibers, the fibers being bound together with a cured binder containing a homopolymer or copolymer of polyacrylic acid and a polyol. The binder bonding the mat together can be cured to only a “B” stage to produce thermoformable mats or more fully cured to produce mats having the properties described above.
摘要翻译：公开了在压平和折叠之后制造具有良好强度的非织造垫的方法，并且特别可用于制造轻质的，可压缩的顶板。垫子也具有优异的阻燃性。垫包括包含大部分玻璃纤维和少部分人造聚合物纤维的共混物，纤维与含有聚丙烯酸和多元醇的均聚物或共聚物的固化粘合剂结合在一起。将垫粘合在一起的粘合剂可以仅固化到B阶段以产生可热成型的垫或更完全固化以产生具有上述性质的垫。

2. 发明申请

US20050112374A1 Method of making fibrous mats and fibrous mats 审中-公开
标题翻译：制造纤维垫和纤维垫的方法
公开(公告)号：US20050112374A1
公开(公告)日：2005-05-26
申请号：US10717802
申请日：2003-11-20
申请人： Alan Michael Jaffee , Richard Emil Kajander
发明人： Alan Michael Jaffee , Richard Emil Kajander
IPC分类号： B05D3/02 , B32B3/00 , B32B5/02 , B32B9/00 , B32B17/02 , B32B27/04 , B32B27/12 , D02G3/00 , D04H1/00 , D04H1/70 , D04H3/00 , D04H3/12 , D04H5/00 , D04H5/04 , D04H13/00 , D21H13/40 , D21H17/37 , D21H25/06
CPC分类号： D21H13/40 , D21H17/37 , Y10S428/921 , Y10T428/2933 , Y10T442/20 , Y10T442/2033 , Y10T442/2484 , Y10T442/2525 , Y10T442/2631 , Y10T442/2926 , Y10T442/2992 , Y10T442/614
摘要： Making mats using glass fibers having a diameter of about 13+/−3 microns, bound with a binder formed from a homopolymer or a copolymer of polyacrylic acid and a polyol produces fibrous nonwoven mats having high tensile strength and also an unexpected high flame resistance considering the amount of oxygen in the binder. Mats of the present invention pass the National Fire Protection Association's (NFPA) Flammability Test. Tabor stiffness of these mats is greater than about 40, preferably greater than about 50 and most preferably greater than about 55. Air permeability of the mats is preferably within the range of about 500 to about 800 CFM/sq. ft. Methods of making the mat are also disclosed.
摘要翻译：使用直径为约13 +/- 3微米的玻璃纤维制成垫，与由聚丙烯酸和多元醇的均聚物或共聚物形成的粘合剂结合，产生具有高拉伸强度的纤维非织造垫，并且考虑到意想不到的高阻燃性粘合剂中的氧气量。本发明的垫片通过了国家消防协会（NFPA）的可燃性试验。这些垫子的塔板刚度大于约40，优选大于约50，最优选大于约55.垫的透气度优选在约500至约800CFM / sq的范围内。还公开了制造垫的方法。

3. 发明授权

US08187418B2 Method of making multilayer nonwoven fibrous mats 有权
标题翻译：制造多层非织造纤维垫的方法
公开(公告)号：US08187418B2
公开(公告)日：2012-05-29
申请号：US12006901
申请日：2008-01-07
申请人： Richard Emil Kajander , Alan Michael Jaffee , Paul Russell Swartz , Richard Jon Kindle
发明人： Richard Emil Kajander , Alan Michael Jaffee , Paul Russell Swartz , Richard Jon Kindle
IPC分类号： D21H27/38 , D21H13/40
CPC分类号： D21H27/30 , D21F11/04 , Y10T156/10 , Y10T428/31993 , Y10T442/608
摘要： A multilayer fibrous nonwoven mat containing at least one transition zone comprised of a mixture of the slurries used to form the layers on each side of the transition zone, the transition zone having a thickness of at least 1 percent of the thickness of the mat. At least one of the layers contains glass fibers. The multilayer mats are particularly useful as facers on gypsum wall board, insulating foam, a wood material and a broad range of other materials. The multilayer mats are made by a method that involves using a lamella in the forming box on a wet laid mat machine, between slurries, the lamella ending a significant distance prior to a moving forming wire. The transition zone or zones provide superior interlaminar shear strength and other properties compared to multilayer fibrous mats produced on wet laid machines having two or more separate forming boxes.
摘要翻译：包含至少一个过渡区的多层纤维非织造垫，所述过渡区由用于在过渡区的每一侧上形成层的浆料的混合物组成，所述过渡区的厚度为垫的厚度的至少1％。至少一层包含玻璃纤维。多层垫片特别适用于石膏墙板，绝缘泡沫，木材和广泛的其他材料。多层垫是通过一种方法制成的，该方法涉及在湿式铺垫机上的成型箱中，在浆料之间使用薄片，薄片在移动的成形网之前结束相当长的距离。与在具有两个或更多个分离的成型箱的湿式铺设机上生产的多层纤维垫相比，过渡区域或区域提供优异的层间剪切强度和其它性质。

4. 发明授权

US06723670B2 Coated nonwoven fiber mat 有权
标题翻译：涂布非织造纤维垫
公开(公告)号：US06723670B2
公开(公告)日：2004-04-20
申请号：US09923932
申请日：2001-08-07
申请人： Richard Emil Kajander , Alan Michael Jaffee , Glenda B. Bennett
发明人： Richard Emil Kajander , Alan Michael Jaffee , Glenda B. Bennett
IPC分类号： B32B518
CPC分类号： D21F9/00 , B32B13/14 , D21H13/40 , D21H21/56 , D21H23/28 , D21H23/50 , Y10T428/249953 , Y10T428/249958 , Y10T428/249962 , Y10T428/249981 , Y10T428/24999 , Y10T442/2139 , Y10T442/2148 , Y10T442/60 , Y10T442/647 , Y10T442/652
摘要： A new foam coated nonwoven fibrous mat having properties particularly suited for a facer on gypsum wallboard, laminates made therefrom and the method of making the mat is disclosed. The mat preferably contains a major portion of glass fibers and a minor portion of a resinous binder. The foam coating is permeable and reduces fiber dust and abrasion experienced in the past with relatively coarse, relatively inexpensive glass fibers in the mat. Contrary to previous methods, the foam coated fibrous mat is made in-line on a wet mat forming production line by applying a wet foam binder onto a wet, fibrous web followed by drying and curing in-line.
摘要翻译：公开了一种新型泡沫涂布的非织造纤维毡，其具有特别适用于石膏墙板上的表面的特性，由其制成的层压体和制造垫的方法。垫优选含有玻璃纤维的主要部分和少量的树脂粘合剂。泡沫涂层是可渗透的，并且减少了纤维尘埃和过去磨损，在垫中具有相对较粗的相对便宜的玻璃纤维。与先前的方法相反，泡沫涂覆的纤维垫通过将湿泡沫粘合剂施加到湿的纤维网上，随后在线干燥和固化而在湿垫成型生产线上在线制成。

5. 发明授权

US08084378B2 Fiber glass mat, method and laminate 有权
标题翻译：玻璃纤维毡，方法和层压板
公开(公告)号：US08084378B2
公开(公告)日：2011-12-27
申请号：US12429276
申请日：2009-04-24
申请人： Alan Michael Jaffee , Richard Emil Kajander
发明人： Alan Michael Jaffee , Richard Emil Kajander
IPC分类号： B32B17/02 , B32B5/02
CPC分类号： D21H19/36 , B32B5/022 , B32B5/024 , B32B5/028 , B32B5/18 , B32B5/22 , B32B5/245 , B32B5/26 , B32B13/14 , B32B21/10 , B32B2260/021 , B32B2260/046 , B32B2262/02 , B32B2262/06 , B32B2262/08 , B32B2262/101 , B32B2307/3065 , B32B2307/308 , B32B2307/54 , B32B2307/714 , B32B2307/718 , D04H1/64 , D21H13/40 , D21H17/51 , D21H19/62 , Y10T442/109 , Y10T442/128 , Y10T442/188 , Y10T442/2098 , Y10T442/2926 , Y10T442/2959 , Y10T442/2967 , Y10T442/2992 , Y10T442/3976 , Y10T442/696
摘要： Alkaline resistant fibrous products containing a binder comprised of a blend of urea formaldehyde and melamine formaldehyde and having particular use in bonding to alkaline materials having a pH of about 8 or above, including cementitious boards and other shapes, to provide manufacturing aids, reinforcement, fire resistance and a smooth surface are disclosed. Laminates containing one or more of the alkaline resistant fibrous products, with fibers bonded together with melamine formaldehyde and optionally a blend of urea formaldehyde and melamine formaldehyde binder, in contact with at least one cementitious layer are disclosed. Also, methods of making the alkaline resistant fibrous products and laminates that contain one or more layers of the alkaline resistant fibrous products are disclosed.
摘要翻译：含有由脲甲醛和三聚氰胺甲醛的共混物组成的粘合剂的耐碱性纤维制品，特别用于粘结pH值约为8或更高的碱性物质，包括胶结板和其它形状，以提供制造助剂，加固，防火公开了电阻和光滑表面。公开了含有一种或多种耐碱纤维产品的层合物，其中纤维与三聚氰胺甲醛和任选的脲甲醛和三聚氰胺甲醛粘合剂的共混物与至少一个胶结层接触。此外，公开了制备含有一层或多层耐碱纤维产品的耐碱性纤维制品和层压材料的方法。

6. 发明授权

US06187697B1 Multiple layer nonwoven mat and laminate 有权
标题翻译：多层非织造毡和层压板
公开(公告)号：US06187697B1
公开(公告)日：2001-02-13
申请号：US09224391
申请日：1998-12-31
申请人： Alan Michael Jaffee , Richard Emil Kajander
发明人： Alan Michael Jaffee , Richard Emil Kajander
IPC分类号： B32B2704
CPC分类号： B32B5/26 , B32B5/022 , B32B5/24 , B32B2262/04 , B32B2262/101 , B32B2262/105 , B32B2315/14 , B32B2471/04 , D21H27/38 , D21J1/08 , Y10T442/2738 , Y10T442/2746 , Y10T442/697 , Y10T442/699
摘要： The invention includes fibrous nonwoven multiple layer mats having at least two layers with a body portion layer and a surface portion layer having fine fibers and/or particles therein, both layers being bonded together and to each other with a same resin binder. Preferably most or essentially all of the particles and/or fibers in the surface layer are larger than openings between the fibers in the body portion of the mat. The mats produced according to this invention are useful as a facer for all types of boards such as wood boards, wood product boards, insulating boards and hard boards of all types, and also as reinforcement and dimensional stabilizers for making a large number of novel laminate products and for a myriad of other uses. These mats are made on a wet laid nonwoven mat machine with a modification to the binder preparation system, an inventive step in the preparation of the binder and in the selection of ingredients for a binder slurry.
摘要翻译：本发明包括具有至少两层的纤维非织造多层垫，其具有主体部分层和在其中具有细纤维和/或颗粒的表面部分层，两个层通过相同的树脂粘合剂彼此粘合在一起。优选地，表面层中的大多数或基本上所有的颗粒和/或纤维都大于垫的主体部分中的纤维之间的开口。根据本发明生产的垫可用作所有类型的板，例如木板，木制品板，绝缘板和所有类型的硬板，以及用作制造大量新型层压材料的增强和尺寸稳定剂产品和无数其他用途。这些垫是在湿法非织造床垫机上制成的，其中对粘合剂制备系统进行了修改，制备粘合剂的本发明步骤以及选择粘合剂浆料的成分。

7. 发明申请

US20120321807A1 METHOD OF MAKING TOUGH, FLEXIBLE MATS AND TOUGH, FLEXIBLE MATS 有权
标题翻译：柔软毛毡，柔韧性和柔韧性的方法
公开(公告)号：US20120321807A1
公开(公告)日：2012-12-20
申请号：US13599142
申请日：2012-08-30
申请人： Alan Michael Jaffee , Richard Emil Kajander
发明人： Alan Michael Jaffee , Richard Emil Kajander
IPC分类号： B05D7/04
CPC分类号： D21H13/40 , D21H13/10 , D21H13/24 , D21H13/26 , D21H17/37 , D21H21/18 , Y10T442/2926 , Y10T442/2992 , Y10T442/616 , Y10T442/69 , Y10T442/692 , Y10T442/697
摘要： Methods of making nonwoven mats having good strength after being scored and folded and particularly useful in making lightweight, compressible ceiling panels are disclosed. The mats also have excellent flame resistance. The mats include a blend comprising a major portion of glass fibers and a minor portion of man-made polymer fibers, the fibers being bound together with a cured binder containing a homopolymer or copolymer of polyacrylic acid and a polyol. The binder bonding the mat together can be cured to only a “B” stage to produce thermoformable mats or more fully cured to produce mats having the properties described above.
摘要翻译：公开了在压平和折叠之后制造具有良好强度的非织造垫的方法，并且特别可用于制造轻质的，可压缩的顶板。垫子也具有优异的阻燃性。垫包括包含大部分玻璃纤维和少部分人造聚合物纤维的共混物，纤维与含有聚丙烯酸和多元醇的均聚物或共聚物的固化粘合剂结合在一起。将垫粘合在一起的粘合剂可以仅固化到B阶段以产生可热成型的垫或更完全固化以产生具有上述性质的垫。

8. 发明申请

US20100273376A1 FIBER GLASS MAT, METHOD AND LAMINATE 有权
标题翻译：纤维玻璃板，方法和层压板
公开(公告)号：US20100273376A1
公开(公告)日：2010-10-28
申请号：US12429276
申请日：2009-04-24
申请人： Alan Michael Jaffee , Richard Emil Kajander
发明人： Alan Michael Jaffee , Richard Emil Kajander
IPC分类号： B32B13/06 , D03D25/00 , D04H13/00 , B32B17/02 , B05D3/00 , B32B37/00
CPC分类号： D21H19/36 , B32B5/022 , B32B5/024 , B32B5/028 , B32B5/18 , B32B5/22 , B32B5/245 , B32B5/26 , B32B13/14 , B32B21/10 , B32B2260/021 , B32B2260/046 , B32B2262/02 , B32B2262/06 , B32B2262/08 , B32B2262/101 , B32B2307/3065 , B32B2307/308 , B32B2307/54 , B32B2307/714 , B32B2307/718 , D04H1/64 , D21H13/40 , D21H17/51 , D21H19/62 , Y10T442/109 , Y10T442/128 , Y10T442/188 , Y10T442/2098 , Y10T442/2926 , Y10T442/2959 , Y10T442/2967 , Y10T442/2992 , Y10T442/3976 , Y10T442/696
摘要： Alkaline resistant fibrous products containing a binder comprised of a blend of urea formaldehyde and melamine formaldehyde and having particular use in bonding to alkaline materials having a pH of about 8 or above, including cementitious boards and other shapes, to provide manufacturing aids, reinforcement, fire resistance and a smooth surface are disclosed. Laminates containing one or more of the alkaline resistant fibrous products, with fibers bonded together with melamine formaldehyde and optionally a blend of urea formaldehyde and melamine formaldehyde binder, in contact with at least one cementitious layer are disclosed. Also, methods of making the alkaline resistant fibrous products and laminates that contain one or more layers of the alkaline resistant fibrous products are disclosed.
摘要翻译：含有由脲甲醛和三聚氰胺甲醛的共混物组成的粘合剂的耐碱性纤维制品，特别用于粘结pH值约为8或更高的碱性物质，包括胶结板和其它形状，以提供制造助剂，加固，防火公开了电阻和光滑表面。公开了含有一种或多种耐碱纤维产品的层合物，其中纤维与三聚氰胺甲醛和任选的脲甲醛和三聚氰胺甲醛粘合剂的共混物与至少一个胶结层接触。此外，公开了制备含有一层或多层耐碱纤维产品的耐碱性纤维制品和层压材料的方法。

9. 发明授权

US07547375B2 Method of making tough, flexible mats for collapsable ceiling tile 有权
标题翻译：制造可折叠天花板瓷砖的坚韧，柔性垫的方法
公开(公告)号：US07547375B2
公开(公告)日：2009-06-16
申请号：US11820353
申请日：2007-06-19
申请人： Alan Michael Jaffee , Richard Emil Kajander
发明人： Alan Michael Jaffee , Richard Emil Kajander
IPC分类号： D21H13/40 , D21H17/37
CPC分类号： D21H13/40 , D21H17/37 , Y10S428/921 , Y10T428/2933 , Y10T442/20 , Y10T442/2033 , Y10T442/2484 , Y10T442/2525 , Y10T442/2631 , Y10T442/2926 , Y10T442/2992 , Y10T442/614
摘要： Making mats using glass fibers having a diameter of about 13+/−3 microns, bound with a binder formed from a homopolymer or a copolymer of polyacrylic acid and a polyol produces fibrous nonwoven mats having high tensile strength and also an unexpected high flame resistance considering the amount of oxygen in the binder. Mats of the present invention pass the National Fire Protection Association's (NFPA) Flammability Test. Tabor stiffness of these mats is greater than about 40, preferably greater than about 50 and most preferably greater than about 55. Air permeability of the mats is preferably within the range of about 500 to about 800 CFM/sq. ft. Methods of making the mat are also disclosed.
摘要翻译：使用直径为约13 +/- 3微米的玻璃纤维制成垫，与由聚丙烯酸和多元醇的均聚物或共聚物形成的粘合剂结合，产生具有高拉伸强度的纤维非织造垫，并考虑到意想不到的高阻燃性粘合剂中的氧气量。本发明的垫片通过了国家消防协会（NFPA）的可燃性试验。这些垫子的塔板刚度大于约40，优选大于约50，最优选大于约55.垫的透气度优选在约500至约800CFM / sq的范围内。还公开了制造垫的方法。

10. 发明授权

US06432482B1 Method of making a multiple layer nonwoven mat 有权
标题翻译：制造多层非织造垫的方法
公开(公告)号：US06432482B1
公开(公告)日：2002-08-13
申请号：US09665735
申请日：2000-09-20
申请人： Alan Michael Jaffee , Richard Emil Kajander
发明人： Alan Michael Jaffee , Richard Emil Kajander
IPC分类号： B05D302
CPC分类号： B32B5/26 , B32B5/022 , B32B5/24 , B32B2262/04 , B32B2262/101 , B32B2262/105 , B32B2315/14 , B32B2471/04 , D21H27/38 , D21J1/08 , Y10T442/2738 , Y10T442/2746 , Y10T442/697 , Y10T442/699
摘要： The invention includes fibrous nonwoven multiple layer mats having at least two layers with a body portion layer and a surface portion layer having fine fibers and/or particles therein, both layers being bonded together and to each other with a same resin binder. Preferably most or essentially all of the particles and/or fibers in the surface layer are larger than openings between the fibers in the body portion of the mat. The mats produced according to this invention are useful as a facer for all types of boards such as wood boards, wood product boards, insulating boards and hard boards of all types, and also as reinforcement and dimensional stabilizers for making a large number of novel laminate products and for a myriad of other uses. These mats are made an a wet laid nonwoven mat machine with a modification to the binder preparation system, an inventive step in the preparation of the binder and in the selection of ingredients for a binder slurry.
摘要翻译：本发明包括具有至少两层的纤维非织造多层垫，其具有主体部分层和在其中具有细纤维和/或颗粒的表面部分层，两个层通过相同的树脂粘合剂彼此粘合在一起。优选地，表面层中的大多数或基本上所有的颗粒和/或纤维都大于垫的主体部分中的纤维之间的开口。根据本发明生产的垫可用作所有类型的板，例如木板，木制品板，绝缘板和所有类型的硬板，以及用作制造大量新型层压材料的增强和尺寸稳定剂产品和无数其他用途。这些垫被制成湿粘非织造垫机，其具有对粘合剂制备系统的改进，制备粘合剂的本发明步骤和用于粘合剂浆料成分的选择。

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