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    • 10. 发明授权
    • Processes for uniform metal semiconductor alloy formation for front side contact metallization and photovoltaic device formed therefrom
    • 用于前侧接触金属化的均匀金属半导体合金形成工艺和由其形成的光电器件
    • US08969122B2
    • 2015-03-03
    • US13159897
    • 2011-06-14
    • Kathryn C. FisherQiang HuangSatyavolu S. Papa RaoDavid L. Rath
    • Kathryn C. FisherQiang HuangSatyavolu S. Papa RaoDavid L. Rath
    • H01L31/18H01L31/0216H01L31/0224
    • H01L31/02168H01L31/0201H01L31/0216H01L31/02167H01L31/022425H01L31/022433H01L31/18H01L31/1864Y02E10/50
    • Processes for fabricating photovoltaic devices in which the front side contact metal semiconductor alloy metallization patterns have a uniform thickness at edge portions as well as a central portion of each metallization pattern are provided. In one embodiment, a method of forming a photovoltaic device is provided that includes a p-n junction with a p-type semiconductor portion and an n-type semiconductor portion one on top of the other, wherein an upper exposed surface of one of the semiconductor portions represents a front side surface of the semiconductor substrate; forming a plurality of patterned antireflective coating layers on the front side surface of the semiconductor surface to provide a grid pattern including a busbar region and finger regions; forming a mask atop the plurality of patterned antireflective coating layers, the mask having a shape that mimics each patterned antireflective coating; electrodepositing a metal layer on the busbar region and the finger regions; removing the mask; and performing an anneal, wherein during the anneal metal atoms from the metal layer react with semiconductor atoms from the busbar region and the finger regions forming a metal semiconductor alloy.
    • 提供了其中前侧接触金属半导体合金金属化图案在边缘部分具有均匀厚度以及每个金属化图案的中心部分的光伏器件的制造方法。 在一个实施例中,提供了一种形成光伏器件的方法,该方法包括:pn结与p型半导体部分和n型半导体部分之间,其中一个半导体部分的上部暴露表面 表示半导体衬底的前侧表面; 在所述半导体表面的前侧表面上形成多个图案化的抗反射涂层,以提供包括汇流条区域和手指区域的网格图案; 在所述多个图案化的抗反射涂层之上形成掩模,所述掩模具有模仿每个图案化抗反射涂层的形状; 在母线区域和手指区域上电沉积金属层; 去除面膜; 并执行退火,其中在退火期间,来自金属层的金属原子与母线区域的半导体原子和形成金属半导体合金的指状区域反应。