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1. 发明授权

US07242994B2 Method and system of production planning 失效
标题翻译：生产计划方法与制度
公开(公告)号：US07242994B2
公开(公告)日：2007-07-10
申请号：US11317030
申请日：2005-12-22
申请人： Hisaya Ishibashi , Noboru Takizawa , Chiharu Nakagome
发明人： Hisaya Ishibashi , Noboru Takizawa , Chiharu Nakagome
IPC分类号： G06F19/00
CPC分类号： G05B19/41865 , G05B2219/31066 , G05B2219/32111 , G05B2219/32237 , G06Q10/06 , Y02P90/04 , Y02P90/20
摘要： Embodiments of the invention provide a computer-aided production planning method and system for accurately and quickly drafting a production plan for a given period for a production system employing a production line with a salvage process. In one embodiment, the method includes a new parts supply quantity recalculating step of recalculating the quantities Xi,j of parts to be newly supplied based on obtained actual product yields Bj, actual production process total supply quantity ratios Ci,j, actual production process salvage ratios Di,j, the requested quantities Aj of finished products, and correction parameters Fi,j for the actual production process total supply quantity ratios Ci,j; and a production process load determining step of, to draft a production plan for a given period, determining the load on each production process of the production line on each day based on the quantities Xi,j of parts to be newly supplied in such a way that the requested quantities Aj of finished products can be produced, the quantities Xi,j being recalculated at the new parts supply quantity recalculating step.
摘要翻译：本发明的实施例提供了一种计算机辅助生产计划方法和系统，用于在采用具有补救过程的生产线的生产系统的给定时间内准确和快速地起草生产计划。在一个实施例中，该方法包括：新的零件供应量重新计算步骤，用于基于获得的实际产品产量B重新计算新提供的零件的数量X，i，j，，实际生产过程总供应量比例C i，j i，实际生产过程打捞比率D i，j，所请求的数量A N i，j，成品，以及用于实际生产过程的总供给量比C i，j i的校正参数F i，j，以及生产过程负荷确定步骤，用于在给定时间段内起草生产计划，基于零件的数量X，i，j确定每天生产线的每个生产过程的负荷以能够生产成品的要求数量A＆gt; j新的方式进行新的供给，在重新计算新零件供给量时重新计算量X i，j i 步。

2. 发明授权

US06662064B2 Method, data processing device, and system for adaptive control of complex production chains 失效
标题翻译：方法，数据处理装置和复杂生产链自适应控制系统
公开(公告)号：US06662064B2
公开(公告)日：2003-12-09
申请号：US10262147
申请日：2002-10-01
申请人： Gerhard Vollmar , Raiko Milanovic
发明人： Gerhard Vollmar , Raiko Milanovic
IPC分类号： G06F1900
CPC分类号： G06Q10/06 , G05B19/41865 , G05B2219/32237 , G05B2219/32252 , G05B2219/32265 , G05B2219/50364 , Y02P90/14 , Y02P90/20
摘要： A method, a device, and a corresponding system for controlling a discrete production process produce or process in a number of production steps. Each step uses a machine, so that different intermediate products are produced. Buffer times are defined and taken into account during which one machine is able to continue to operate for the duration of the failure of one of the machines of a preceding production step by processing a stock of intermediate products corresponding to the associated buffer time and stored in a buffer during the production. In this case, production data are acquired continuously for each machine and, with access to these production data, statistically averaged repair times MTTRi (Mean Time to Repair) are calculated cyclically by using a MTTR calculator. Based on these times MTTRi, buffer times are calculated by using a TP calculator and are fed to a device for controlling the production process as desired values for buffer times.
摘要翻译：用于控制分立生产过程的方法，装置和相应的系统在多个生产步骤中产生或处理。每一步都使用机器，以便生产不同的中间产品。规定和考虑缓冲时间，在此期间，一台机器能够通过处理对应于相关联的缓冲时间的中间产品的库存并存储在前一生产步骤中的一个机器的故障期间继续运行生产过程中的缓冲。在这种情况下，为每台机器连续获取生产数据，并且通过使用MTTR计算器周期性地计算MTTRi（平均修复时间）的统计学平均修复时间。基于这些时间MTTRi，通过使用TP计算器计算缓冲时间，并将其输送到用于控制生产过程的设备作为缓冲时间的期望值。

3. 发明授权

US5195041A Method and apparatus for improving manufacturing processes 失效
标题翻译：改进制造工艺的方法和装置
公开(公告)号：US5195041A
公开(公告)日：1993-03-16
申请号：US384292
申请日：1989-07-24
申请人： Michael L. George , Mark A. Sherman
发明人： Michael L. George , Mark A. Sherman
IPC分类号： G05B19/418 , G06Q10/04 , G06Q10/06
CPC分类号： G06Q10/04 , G05B19/41885 , G06Q10/06 , G05B2219/31385 , G05B2219/31386 , G05B2219/31388 , G05B2219/32237 , G05B2219/32262 , G05B2219/32264 , G05B2219/32265 , G05B2219/32364 , G05B2219/42137 , Y02P90/20 , Y02P90/26
摘要： The invention determines the batch size of materials required for each process within a workstation based on a given shipment schedule, as well as the values of several other workstation variables that are determinative of workstation and factory performance. With this information, the user of the invention may schedule production for the factory or spot and prioritize workstations requiring the most improvement, and determine the character and quantity of improvement.
摘要翻译：本发明基于给定的出货计划确定工作站内每个过程所需的材料的批量大小，以及确定工作站和工厂性能的其他几个工作站变量的值。利用该信息，本发明的用户可以为工厂或现场安排生产并优先处理需要最大改进的工作站，并确定改进的特性和数量。

4. 发明授权

US07809458B2 Process control system with ability to exchange data with production line machine controllers 有权
标题翻译：具有与生产线机器控制器交换数据的过程控制系统
公开(公告)号：US07809458B2
公开(公告)日：2010-10-05
申请号：US12059191
申请日：2008-03-31
申请人： David A. Sasko , Terry W. Pennington , George Mann , James A. Hranica
发明人： David A. Sasko , Terry W. Pennington , George Mann , James A. Hranica
IPC分类号： G06F19/00
CPC分类号： G05B19/41875 , G05B2219/32228 , G05B2219/32237 , Y02P90/22
摘要： A system and method for integrating a production line process control system (PCS) with production line machine controllers to record data about processes completed on a production line. The PCS receives data from line controllers regarding processes that are completed on each part. Process data including process order data is stored by the PCS and used to instruct line controllers on whether a particular part should be accepted for machining or handled in another way. Rejected parts are flagged electronically so when they arrive at a subsequent line controller, they are directed to a chute containing parts removed from the production process. The PCS and line controllers exchange data about each part and applicable processes as it proceeds through production. The PCS records the data to develop a complete part history. The PCS integrates with a plant quality and tracking system that records the historical data.
摘要翻译：一种用于将生产线过程控制系统（PCS）与生产线机器控制器集成以记录关于在生产线上完成的过程的数据的系统和方法。 PCS从线路控制器接收关于每个部件上完成的过程的数据。包括过程订单数据的过程数据由PCS存储并用于指示线路控制器是否应该接受特定部件进行加工或以另一种方式处理。被拒绝的部件以电子方式标记，所以当它们到达后续的线路控制器时，它们被引导到包含从生产过程中移除的部件的滑槽。 PCS和线路控制器在生产过程中交换有关每个零件和适用流程的数据。 PCS记录数据以开发完整的部件历史记录。 PCS与记录历史数据的工厂质量和跟踪系统集成。

5. 发明申请

US20030065416A1 Method, data processing device, and system for adaptive control of complex production chains 失效
公开(公告)号：US20030065416A1
公开(公告)日：2003-04-03
申请号：US10262147
申请日：2002-10-01
发明人： Gerhard Vollmar , Raiko Milanovic
IPC分类号： G06F019/00
CPC分类号： G06Q10/06 , G05B19/41865 , G05B2219/32237 , G05B2219/32252 , G05B2219/32265 , G05B2219/50364 , Y02P90/14 , Y02P90/20
摘要： A method, a device, and a corresponding system for controlling a discrete production process produce or process in a number of production steps. Each step uses a machine, so that different intermediate products are produced. Buffer times are defined and taken into account during which one machine is able to continue to operate for the duration of the failure of one of the machines of a preceding production step by processing a stock of intermediate products corresponding to the associated buffer time and stored in a buffer during the production. In this case, production data are acquired continuously for each machine and, with access to these production data, statistically averaged repair times MTTRi (Mean Time to Repair) are calculated cyclically by using a MTTR calculator. Based on these times MTTRi, buffer times are calculated by using a TP calculator and are fed to a device for controlling the production process as desired values for buffer times.

6. 发明授权

US06240330B1 Method for feedforward corrections for off-specification conditions 失效
标题翻译：用于非规范条件的前馈校正方法
公开(公告)号：US06240330B1
公开(公告)日：2001-05-29
申请号：US08864303
申请日：1997-05-28
申请人： Jerome M. Kurtzberg , Menachem Levanoni
发明人： Jerome M. Kurtzberg , Menachem Levanoni
IPC分类号： G06F1900
CPC分类号： G05B19/41875 , G05B2219/32237 , G05B2219/32249 , Y02P80/30 , Y02P80/40 , Y02P90/12 , Y02P90/22
摘要： In current manufacturing practices, if a process results in a partial product which is outside its specification, it is either sent back to be reworked, or is scrapped. This results in unacceptable waste. The present invention comprises a method for minimizing this wasted work and materials, by corrective actions by subsequent processes. This approach is general, and is capable of correcting the effects of out-of-specs manufacturing process conditions, including the salvaging of partial product, thereby obviating the need for rework or scrap.
摘要翻译：在当前的制造实践中，如果一个过程产生了超出其规范的部分产品，则它被发送回重新加工或被报废。这导致不可接受的浪费。本发明包括通过后续处理的纠正措施来最小化这种浪费的工作和材料的方法。这种方法是一般性的，并且能够纠正超出规格制造工艺条件的影响，包括部分产品的回收，从而避免对返工或废料的需要。

7. 发明授权

US5812693A Integrated machine vision inspection and rework system -- CIP 失效
标题翻译：综合机器视觉检测和返修系统 - CIP
公开(公告)号：US5812693A
公开(公告)日：1998-09-22
申请号：US514939
申请日：1995-08-14
申请人： Robert G. Burt , Andrejs K. Kalnajs
发明人： Robert G. Burt , Andrejs K. Kalnajs
IPC分类号： H05K13/08 , G06K9/00
CPC分类号： H05K13/08 , G05B2219/32237
摘要： An integrated machine vision inspection and rework system is provided for inspecting and reworking printed circuit boards. The system includes an inspection unit that acquires image data of printed circuit boards mounted on a machine framework and a vision computer that processes the image data contained within a chamber in the framework. Also mounted on the framework is a three stage asynchronous conveyor with sensors, and drive and stepping motors that communicate with I/O boards connected to the vision computer. A rework station also mounted on the framework provides a dual reporting scheme, which includes both a laser indicator and a fault display monitor.
摘要翻译：提供集成的机器视觉检查和返工系统，用于检查和重新加工印刷电路板。该系统包括一个检测单元，该检测单元获取安装在机器框架上的印刷电路板的图像数据，以及处理框架中的室内包含的图像数据的视觉计算机。还安装在框架上的是具有传感器的三级异步输送机，以及与连接到视觉计算机的I / O板通信的驱动和步进电机。还在框架上安装的返修台提供了双重报告方案，其中包括激光指示器和故障显示监视器。

8. 发明授权

US10073445B2 Quality control system and method 有权
公开(公告)号：US10073445B2
公开(公告)日：2018-09-11
申请号：US14095070
申请日：2013-12-03
申请人： Honda Motor Co., Ltd.
发明人： John M. Scelsi , Brian G. Jones
IPC分类号： G06F17/00 , G05B19/418 , G05B23/02
CPC分类号： G05B19/41875 , G05B23/0205 , G05B2219/32228 , G05B2219/32237 , G05B2219/35193 , G05B2219/37207 , Y02P90/04 , Y02P90/22 , Y02P90/265 , Y10T29/49829 , Y10T29/53013
摘要： A system and method of operating an assembly line for performing an assembly operation on an article. The method includes the steps of detecting an absence or presence of an abnormality in the article and classifying the abnormality as one of a plurality of types including a first type of abnormality and a second type of abnormality. Additionally, the method includes the step of determining that the article is eligible for the assembly operation if at least the abnormality is detected as present and the abnormality is the first type of abnormality. Moreover, the method includes the step of determining that the article is eligible for the assembly operation if at least the abnormality is detected as present, the abnormality is the second type of abnormality, and an override command is received. Furthermore, the method includes the step of providing an electronic output if the article is eligibility for assembly.

9. 发明申请

US20090248173A1 PROCESS CONTROL SYSTEM WITH ABILITY TO EXCHANGE DATA WITH PRODUCTION LINE MACHINE CONTROLLERS 有权
标题翻译：具有生产线机器控制器交换数据的过程控制系统
公开(公告)号：US20090248173A1
公开(公告)日：2009-10-01
申请号：US12059191
申请日：2008-03-31
申请人： David A. Sasko , Terry W. Pennington , George Mann , James A. Hranica
发明人： David A. Sasko , Terry W. Pennington , George Mann , James A. Hranica
IPC分类号： G05B15/02 , G06F17/30 , G06F17/00
CPC分类号： G05B19/41875 , G05B2219/32228 , G05B2219/32237 , Y02P90/22
摘要： A system and method for integrating a production line process control system (PCS) with production line machine controllers to record data about processes completed on a production line. The PCS receives data from line controllers regarding processes that are completed on each part. Process data including process order data is stored by the PCS and used to instruct line controllers on whether a particular part should be accepted for machining or handled in another way. Rejected parts are flagged electronically so when they arrive at a subsequent line controller, they are directed to a chute containing parts removed from the production process. The PCS and line controllers exchange data about each part and applicable processes as it proceeds through production. The PCS records the data to develop a complete part history. The PCS integrates with a plant quality and tracking system that records the historical data.
摘要翻译：一种用于将生产线过程控制系统（PCS）与生产线机器控制器集成以记录关于在生产线上完成的过程的数据的系统和方法。 PCS从线路控制器接收关于每个部件上完成的过程的数据。包括过程订单数据的过程数据由PCS存储并用于指示线路控制器是否应该接受特定部件进行加工或以另一种方式处理。被拒绝的部件以电子方式标记，所以当它们到达后续的线路控制器时，它们被引导到包含从生产过程中移除的部件的滑槽。 PCS和线路控制器在生产过程中交换有关每个零件和适用流程的数据。 PCS记录数据以开发完整的部件历史记录。 PCS与记录历史数据的工厂质量和跟踪系统集成。

10. 发明授权

US07299102B2 Method and system for engineering change implementation 失效
标题翻译：工程变更实施方法与制度
公开(公告)号：US07299102B2
公开(公告)日：2007-11-20
申请号：US11001943
申请日：2004-12-02
申请人： Norman Ken Ouchi
发明人： Norman Ken Ouchi
IPC分类号： G06F19/00
CPC分类号： G05B19/41875 , G05B2219/32217 , G05B2219/32237 , Y02P90/12 , Y02P90/22
摘要： In the present invention, a product is manufactured in a manufacturing process controlled and tracked using a manufacturing execution system or MES. An engineering change is made to the product specification while units of the product are in the manufacturing process. The product unit is reworked to match the changed specification. The engineering change implementation function of the manufacturing execution system identifies the products units to be reworked, provides instructions for the rework, and tracks that all affected product units are reworked to the changed specification.
摘要翻译：在本发明中，在使用制造执行系统或MES控制和跟踪的制造过程中制造产品。当产品的单位处于制造过程中时，将对产品规格进行工程变更。产品单元进行重新修改以匹配变更的规格。制造执行系统的工程变更实现功能确定要重新加工的产品单元，提供返工说明，并跟踪所有受影响的产品单元是否重新修改为已更改的规格。

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