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    • 7. 发明申请
    • Hollow stepped shaft and method of forming the same
    • 空心阶梯轴及其形成方法
    • US20050016246A1
    • 2005-01-27
    • US10803231
    • 2004-03-17
    • Shigeaki YamanakaTakeshi KazamaMasahiro Dohi
    • Shigeaki YamanakaTakeshi KazamaMasahiro Dohi
    • B21C23/20B21C37/16B21J5/06B21J5/08B21J5/10B21J9/08B21K1/06B21K1/12B21J13/00
    • B21J1/025B21C23/205B21C37/16B21J5/02B21J5/08B21J5/10B21K1/06B21K1/12
    • A hollow stepped article is formed from a solid blank to reduce the material cost, and cracking is prevented in a stepped portion of large diameter when a portion of the blank is deformed by its radial expansion. A hollow stepped shaft is formed by holding an upper and a lower part axially of a solid rod-like blank with an upper and a lower die, respectively, which have a stepped recess of large diameter in a region where they are opposed to each other; compressing the blank from both its axially opposite sides with an upper and a lower punch each of which is smaller in diameter than the blank, thereby extruding the blank so that an axial hollow is formed therein about its axis in each of its upper and lower parts and that a portion of the blank opposed to the stepped recess of large diameter expands in diameter and deforms into that recess while leaving a solid plug-like portion between the punches; and thereafter further compressively moving one of the punches to shear the solid plug-like portion and force it out of the blank, whereby the blank is formed with a stepped portion of large diameter by radially expanding deformation in a region intermediate between its opposed ends or at one of these ends and with a continuous axial hollow about its axis.
    • 由实心坯料形成中空阶梯制品,以减少材料成本,并且当坯料的一部分通过其径向膨胀变形时,可以防止在大直径的阶梯部分中的开裂。 通过在具有上模和下模的实心棒状坯料的轴向保持上下两部分而形成中空阶梯轴,所述上模和下模分别具有彼此相对的区域中的大直径的阶梯形凹部 ; 通过上下冲头将坯料从其两个轴向相对的两侧压缩,每个上冲头和下冲头的直径小于坯件直径,从而挤压坯件,使得在其上部和下部各自的轴上形成轴向中空 并且与大直径的阶梯式凹槽相对的坯料的一部分直径扩大并变形成该凹槽,同时在冲头之间留下固体塞状部分; 然后进一步压缩移动其中一个冲头以剪切固体塞状部分并将其压出坯料,由此坯料通过在其相对端之间的区域中径向膨胀变形而形成有大直径的阶梯部分,或 在其中一个端部处并且围绕其轴线具有连续的轴向中空。
    • 9. 发明授权
    • Electrical upsetting method and device therefor
    • 电镦方法及其装置
    • US4484464A
    • 1984-11-27
    • US322403
    • 1981-11-18
    • Tetsuo NiheiToshio MakiKazuyoshi Sakuma
    • Tetsuo NiheiToshio MakiKazuyoshi Sakuma
    • B21J5/08B21J9/08B21D22/00B21D31/00
    • B21J9/08B21J5/08
    • An electrical upsetting method for upsetting a cylindrical metal material, which is durable against wear and tear due to high temperature as well as vigorous friction under heavy pressure during the upsetting work, wherein a space gap is provided between the outer peripheral surface of the workpiece and the inner peripheral surface of the shaping die to prevent the die from direct heat from the workpiece generated by electric conduction across the electrodes, or wherein a space gap is provided between the outer peripheral surface of the anvil electrode and the inner peripheral surface of the shaping die, and an inert gas is filled in the space gap to protect the die from oxidation due to its exposure to the external atmosphere, or air, as well as to maintain the die in a cooled condition by the inert gas.The present invention also proposes an improved electrical upsetting device provided with the inert gas feeding device which supplies such inert gas through the communicating grooves into the space gap defined between the anvil electrode and the shaping die to prevent the die from wear and tear due to its oxidation through exposure to the external atmosphere, thereby securing long service life of the shaping die.
    • 一种用于镦锻圆柱形金属材料的电镦锻方法,其在镦锻工作期间由于高温以及在重压下的剧烈摩擦而耐磨损和耐磨,其中在工件的外周表面和 成形模具的内周面,以防止模具通过电极间的导电产生的来自工件的直接热量,或者在砧座电极的外周面与成形用的内周面之间设置有间隙 并且惰性气体填充在间隙中以保护模具由于其暴露于外部大气或空气而被氧化,并且通过惰性气体将模具保持在冷却状态。 本发明还提出一种改进的电气镦锻装置,其具有惰性气体供给装置,其通过连通槽将这种惰性气体提供到限定在砧座电极和成型模具之间的空间间隙中,以防止模具由于其而引起磨损 通过暴露于外部气氛进行氧化,从而确保成型模具的长使用寿命。
    • 10. 发明授权
    • Method and machine for forming a lump on the end of a pipe
    • 在管道末端形成块状的方法和机器
    • US4263799A
    • 1981-04-28
    • US58950
    • 1979-07-19
    • Torazi Motizuki
    • Torazi Motizuki
    • B21J9/08B21K1/22B21K1/76
    • B21K1/76B21J9/08B21K1/22Y10T29/49307
    • First a metallic pipe is tapered, so that it is substantially closed at its end, and so that its cross-section is reduced. Then it is pressed hard against a mold electrode, and a large electric current is passed through it to the mold electrode, so that the end softens, but does not melt, and by the pressing (which may be of the order of 2.5 tons weight) the end is formed into a lump, with no trace remaining of the hole through the pipe within the lump. In certain embodiments, the mold electrode may be formed with a notch, and/or a depression, and may be inclined at an oblique angle to the axis of the pipe, and may be moved sideways or at an oblique angle to the axis of the pipe as the current is passed and the lump formed.
    • 首先,金属管是锥形的,使得其在其端部基本上封闭,并且使得其横截面减小。 然后将其压在模具电极上,并且大的电流通过它到模具电极,使得端部软化但不熔化,并且通过压制(其可以是2.5吨重量级) )端部形成为块状,通过管内不存在孔的痕迹。 在某些实施例中,模具电极可以形成有凹口和/或凹陷,并且可以以与管的轴线成倾斜的角度倾斜,并且可以沿着管的轴线倾斜或倾斜地移动 管道当前通过并形成块状。