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    • 4. 发明授权
    • Process to create a self-organizing surface matrix
    • US10539186B2
    • 2020-01-21
    • US14944977
    • 2015-11-18
    • Kenneth K. Chao
    • Kenneth K. Chao
    • B05D7/14F16C33/64F16C33/66C10M103/00F16N15/00B05D5/00F16C33/62F16C33/04
    • A method involves the coating of a metallic substrate with a blasting medium through sandblasting or equivalent techniques. The blasting medium is preferably a powder made of silicon nitride (or other ceramic or engineering materials). The sandblasting process allows the silicon nitride powder to form a loosely packed layer on the substrate. With additional treatment via rolling and/or sliding action against a secondary body in the presence of a liquid lubricant, the loosely packed particle layer turns into a flattened surface matrix consisting of particle clusters and irregular cavities. The silicon nitride particles are spontaneously attached to the substrate surface without the use of an adhesive agent which subsequently leads to the formation of a surface matrix exhibiting a chaotic hybrid topography with zero tensile stress when subjected to rolling/sliding contact pressure. This cluster-cavity matrix can evolve continuously (thus dynamic) and is immune to debris indentation from dirty lubricants. It is a complex, self organizing, and adaptive system. The practical value of this invention is to greatly enhance the fatigue and wear life of the bearing substrate and other objects coming into contact with the treated substrate.
    • 6. 发明授权
    • Process to create a self-organizing surface matrix
    • 创建自组织表面矩阵的过程
    • US09261140B1
    • 2016-02-16
    • US12650100
    • 2009-12-30
    • Kenneth K. Chao
    • Kenneth K. Chao
    • B32B3/00F16C33/04F16C33/66C10M103/00F16N15/00
    • F16C33/64B05D5/00B05D7/14C10M103/00C10M177/00C10M2201/061C10M2201/10C10N2240/10C10N2250/08C10N2270/00F16C33/043F16C33/62F16C33/6696F16C2206/58F16N15/00Y10T428/12139Y10T428/24355Y10T428/2982
    • A method involves the coating of a metallic substrate with a blasting medium through sandblasting or equivalent techniques. The blasting medium is preferably a powder made of silicon nitride (or other ceramic or engineering materials). The sandblasting process allows the silicon nitride powder to form a loosely packed layer on the substrate. With additional treatment via rolling and/or sliding action against a secondary body in the presence of a liquid lubricant, the loosely packed particle layer turns into a flattened surface matrix consisting of particle clusters and irregular cavities. The silicon nitride particles are spontaneously attached to the substrate surface without the use of an adhesive agent which subsequently leads to the formation of a surface matrix exhibiting a chaotic hybrid topography with zero tensile stress when subjected to rolling/sliding contact pressure. This cluster-cavity matrix can evolve continuously (thus dynamic) and is immune to debris indentation from dirty lubricants. It is a complex, self organizing, and adaptive system. The practical value of this invention is to greatly enhance the fatigue and wear life of the bearing substrate and other objects coming into contact with the treated substrate.
    • 一种方法包括通过喷砂或等效技术用喷砂介质涂覆金属基材。 喷砂介质优选为由氮化硅(或其它陶瓷或工程材料)制成的粉末。 喷砂工艺允许氮化硅粉末在衬底上形成松散填充层。 通过在液体润滑剂的存在下通过轧制和/或对次体的滑动作用的附加处理,松散堆积的颗粒层变成由颗粒团和不规则空腔组成的扁平表面矩阵。 氮化硅颗粒在不使用粘合剂的情况下自发地附着到基板表面,随后在经受滚动/滑动接触压力时,随后导致形成具有零拉伸应力的混沌混合地形的表面矩阵。 这种簇空腔矩阵可以连续演化(因此是动态的),并且可以免除脏污润滑剂的碎片压痕。 它是一个复杂的,自我组织的和适应性的系统。 本发明的实用价值在于大大增强了与处理过的基板接触的轴承基板和其它物体的疲劳和磨损寿命。