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序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
1 带锯条的断口焊接及裂纹修复方法以及配套的烧焊工装 CN201110438492.9 2011-12-24 CN102672302A 2012-09-19 耿令新; 张利娟; 张建运; 王国华; 李晋山; 李华杰; 王升升; 邓桂扬
发明提出的带锯条断口焊接方法主要是利用烧熔焊接方式利用带锯条断口熔化后形成的溶液粘接进行焊接,焊接过程中无需其他金属焊条和焊剂,其利用带锯条本身烧熔后形成的熔液将两段带锯条粘接在一起,带锯条的焊缝光滑平整,不产生焊瘤和焊渣,不需对焊接部进行修磨,避免了修磨过程中带锯条的退火问题,而且焊接部厚度与带锯条本身厚度一致,焊接部拉伸强度高,韧性与锯条本身韧性一致,同时这种烧熔焊接方式也有效解决了带锯条裂纹的修复问题。
2 声换能器 CN00118819.4 2000-04-20 CN1215912C 2005-08-24 陈王丽华; 柯少荣; 郑基骏; 蔡忠龙
发明提供了一种同时施加压和超声能量使小型元件焊接在一起的焊头,包括一超声激励器,具有多个在机械压力下彼此相靠的薄压电晶片,其中至少一个压电晶片是陶瓷/聚合物复合晶片,所述陶瓷/聚合物复合晶片具有由分离的聚合物材料层彼此分隔的三个或更多的陶瓷部分,所述聚合物材料层在平行于晶片厚度方向的一平面内延伸。本发明的焊头具有较宽的工作带宽,并且减少噪声谐振模式。
3 一种提高焊接接头疲劳性能的压电式超声冲击装置 CN02100037.9 2002-01-09 CN1359778A 2002-07-24 霍立兴; 王东坡; 张玉凤; 荆洪阳; 杨新岐
发明公开了一种提高焊接接头疲劳性能的压电式超声冲击装置,由声波功率发生器、压电振动器、变幅杆、外壳构成。本发明将超声波功率发生器设置在箱体内,其一端与单相电源接线端连接,另一端由电缆连至压电式超声冲击枪。压电振动器与变幅杆由连接体连接后置于压电式超声冲击枪的外壳内。外壳与变幅杆的一端设置有盖体。盖体的另一端面置有冲击头,冲击头的端部设置有3只以上的冲击针孔,冲击针孔内置有冲击针。外壳上设置有手握式把手。本发明与同类磁致伸缩式超声冲击装置相比,体积减少300~600%,重量减轻40~100%,效率提高200~300%,焊接接头及结构的疲劳强度提高20~200%,疲劳寿命延长3~400倍。并不需要等液体冷却,方便手持操作等特点。
4 一种压电式超声冲击枪 CN02100036.0 2002-01-09 CN1359777A 2002-07-24 霍立兴; 王东坡; 张玉凤; 荆洪阳; 杨新岐
发明公开了一种压电式超声冲击枪,它由压电振动体、振幅杆、外壳构成。本发明将压电振动体与振幅杆由连接体连接后置于外壳内。外壳与振幅杆的一端设置有盖体,盖体的另一端面置有冲击头。冲击头的端部设置有3只以上的冲击针孔,冲击针孔内置有冲击针。外壳上设置有手握式把手。由此,本发明具有耗能少,体积小,功率大,造价低。与同类磁致伸缩式超声冲击装置的冲击枪相比,体积减少300~600%,重量减轻40~100%。提高焊接接头的疲劳强度20~200%,疲劳寿命延长3~400倍以上,且在实际工作中无需冷却,便于手持操作等特点,因而有着极好的实用价值和经济效益。
5 一种增材制造熔融金属驼峰抑制的电磁超声方法及系统 CN201910700072.X 2019-07-31 CN110369825B 2020-12-08 来五星; 陈鹏辉; 张文杰; 史铁林
发明公开了一种适用于增材制造过程中熔融金属驼峰抑制的电磁超声方法及系统,属于增材制造领域,该方法适用于送丝和送粉增材制造,包括:制造前准备步骤;加工设备调整步骤,布置丝材或金属粉末、调整焊枪或送粉喷嘴和脉冲源发射探头位置;机床启动步骤;同步加载高功率脉冲步骤,通过所述电磁超声发生系统的上位机操作软件、主控系统、高功率脉冲发生模和所述脉冲源发射探头使熔融态金属发生超声振动;以及完成试件成形步骤。所述脉冲源发射探头与增材制造机床的焊枪或送粉喷嘴随动,实现对熔池的实时照射。本发明使增材制造获得驼峰抑制的能,提高了增材制造试件的表面质量,为后序加工工序提供了便利。
6 一种增材制造熔融金属驼峰抑制的电磁超声方法及系统 CN201910700072.X 2019-07-31 CN110369825A 2019-10-25 来五星; 陈鹏辉; 张文杰; 史铁林
发明公开了一种适用于增材制造过程中熔融金属驼峰抑制的电磁超声方法及系统,属于增材制造领域,该方法适用于送丝和送粉增材制造,包括:制造前准备步骤;加工设备调整步骤,布置丝材或金属粉末、调整焊枪或送粉喷嘴和脉冲源发射探头位置;机床启动步骤;同步加载高功率脉冲步骤,通过所述电磁超声发生系统的上位机操作软件、主控系统、高功率脉冲发生模和所述脉冲源发射探头使熔融态金属发生超声振动;以及完成试件成形步骤。所述脉冲源发射探头与增材制造机床的焊枪或送粉喷嘴随动,实现对熔池的实时照射。本发明使增材制造获得驼峰抑制的能,提高了增材制造试件的表面质量,为后序加工工序提供了便利。
7 回流期间焊料声波搅动 CN200580042260.4 2005-10-19 CN101072654A 2007-11-14 阿特·巴约特; 理查德·瓦莱里奥
发明提供一种通过在衬底100的导电位置102上提供焊料而形成的焊104。使焊料回流以在衬底上提供焊块。在回流的至少一部分期间对焊料进行声波搅动以至少部分地缓和空洞在焊块中的形成。
8 一种超声冲击枪用振幅杆 CN02100033.6 2002-01-09 CN1359781A 2002-07-24 王东坡; 霍立兴; 张玉凤; 荆洪阳; 杨新岐
发明公开了一种超声冲击枪用振幅杆,它是将将振幅杆的小杆前端部设置为扁式长条形,扁式长条形的侧面设置为曲弧形。为装配、减震及隔声等方面的需要,其可在振幅杆1的中部设置有一凸出台阶,装配时凸出台阶的两端或一端套装弹性垫圈后,装置在超声冲击枪的腔体内。由于本发明采用了此技术方案,振幅杆的前端部设置为扁式长条形,可配置较多的冲击针,增加了超声冲击处理的效率;扁式长条形的侧面设置为曲弧形,与压电振动体匹配,更易降低整个超声冲击枪的内阻抗,增大输出端的振动幅度,因而起振容易,且振幅也十分稳定。
9 Bonding arm-swinging type bonding apparatus JP2004044576 2004-02-20 JP4141394B2 2008-08-27 嘉彦 清野; 修 角谷; 豊 近藤
10 Bonding-arm oscillating type bonding apparatus JP2004044576 2004-02-20 JP2005236104A 2005-09-02 SUMIYA OSAMU; KONDO YUTAKA; KIYONO YOSHIHIKO
PROBLEM TO BE SOLVED: To provide a bonding-arm oscillating type bonding apparatus capable of further reducing inertia moment and improving high-speed operation. SOLUTION: The bonding-arm oscillating type apparatus has the rotation center 13 of a bonding arm 1 on the lower part of the bonding arm 1. A rotary shaft 11 of an arcuate rotary motor 10 which is rotated around the rotation center 13 of the bonding arm 1 is fixed on the bonding arm 1 and a rotary shaft 21 of an arcuate air bearing 20 rotated around the rotation center 13 is installed so as to be rotated integrally with the rotary shaft 11 of the rotary motor 10. COPYRIGHT: (C)2005,JPO&NCIPI
11 JP5050481 1981-04-06 JPS6333954B2 1988-07-07 INAMI RYUICHI; YANAKA KOJI
12 OSCILLATING DEVICE FOR GAS HEATING BURNER JP5050481 1981-04-06 JPS57165190A 1982-10-12 INAMI RIYUUICHI; TANINAKA KOUJI
PURPOSE:To unitize an oscillating device and to facilitate its assembling and disassembling by mounting a burner to an arc-shaped bracket and holding these with an oscillating device which is movable in circumferential and axial directions. CONSTITUTION:An annular gas burner 6 is mounted to an arc-shaped burner bracket 12 which has cruciform sectional shape and is inscribed with a gear 12a on the top surface. The bracket 12 is grasped oscillatable in an oscillating unit 9 by means of at least three pieces of rollers 14. The unit 9 is provided with a reversal revolution motor 18, and the bevel gear 15 at the leading end of the output shaft meshes with the bevel gear 15b secured to a shaft 13 having a gear 15c which is meshed with the gear 12a of the bracket 12. The unit 9 is held by means of bushings 22 to guide bars 21 which are spanned between a pair of supporting frames 11 mounted to a frame 8. A pinion 16 is provided to the shaft of the gear 19b meshed with the gear 19a of the motor 18, and a rack 17 meshed with the pinion 16 is fixed to the oscillation unit.
13 JP9849275 1975-08-15 JPS5342537B2 1978-11-13
14 METAL PRESSURE WELDING PROCESS AND DEVICE THEREOF JP9849275 1975-08-15 JPS5222553A 1977-02-19 IKEDA FUMIAKI
15 JP8382372 1972-08-23 JPS4838256A 1973-06-05
Improved corrosion resistant, high ductility ultrasonic bonds are formed between two cubic structure metallic members such as a copper wire and a copper clad printed circuit board. Each of the members is coated, preferably by plating with a smooth layer of dead soft gold prior to bonding. The coated members are then ultrasonically bonded together. The bond formed is preferably a gold-to-gold joint with no contact between the cubic structure metallic members. This bond is unexpectedly much stronger than the dead soft gold of which it is comprised. Preferred plating and bonding parameters are discussed and analyzed.
16 一种提高焊缝疲劳强度超声冲击枪 CN02270273.3 2002-10-25 CN2578032Y 2003-10-08 赵显华; 程岩辉
本实用新型提供一种提高焊缝疲劳强度超声冲击枪,其结构是由手柄壳体、压电陶瓷换能器、全波长复合变幅杆、冲击针座散热扇构成,压电陶瓷换能器设置在手柄壳体中间的空腔之中,散热风扇设置在压电陶瓷换能器的左端,全波长复合变幅杆接在压电陶瓷换能器的右端,设置有冲击针的冲击针座通过螺栓固定在全波长复合变幅杆的右端。本实用新型的一种提高焊缝疲劳强度超声冲击枪和现有技术相比,具有设计合理、结构简单、易于加工、使用方便、工作效率高等特点,可大幅提高焊接节头的疲劳强度约30-200%,延长疲劳寿命约3-400倍有余,因而,具有很好的推广使用价值。
17 声波点焊接换能器 CN96236479.7 1996-12-09 CN2270589Y 1997-12-17 牛勇; 任金莲; 辛敏
一种声波点焊接换能器,在与法兰盘连为一体的振动杆的一端设有焊接头、另一端用螺栓联接有电极板和压电陶瓷晶片以及端盖,绝缘环套装在螺栓的外部。法兰盘上加工有减振槽,振动杆的A与B平面二面为2°~5°、C与D平面二面角为40°~50°、E与F平面二面角为3°~6°、G与H平面二面角为50°~60°,A与C平面、B与D平面、E与G平面、F与H平面分别交于R为10~20mm的圆面,在焊接头上设有1~4个焊柱。
18 JET SOLDERING METHOD AND APPARATUS. MYPI9902781 1999-07-01 MY120583A 2005-11-30 FURUMOTO ATSUSHI; ICHIKAWA ATARU; KUBO TATSUYA; TANAKA MISAO; SUGIURA MITSUHIRO; ARAI KENJI
IN A JET SOLDERING METHOD, A SUBSTRATE (5) IS HELD BY AN ACTUATOR (4) AND PRE-HEATED BY A PRE-HEATER (7). THE PRE-HEATER HAS A SHIELD MEMBER (74) OR THE SUBSTRATE IS SWUNG TO EQUALIZE TEMPERATURE DISTRIBUTION IN THE SUBSTRATE. THE SUBSTRATE IS THEN TRANSFERRED OVER A PRIMARY JET SOLDERING BATH (2) WHILE DIPPING A TREATMENT SURFACE (51) OF THE SUBSTRATE IN A PRIMARY SOLDER JET (21), SO THAT SOLDER (6) STICKS TO THE TREATMENT SURFACE OF THE SUBSTRATE. THEN, THE SUBSTRATE IS TRANSFERRED OVER A SECONDARY JET SOLDERING BATH (3) WHILE DIPPING THE TREATMENT SURFACE IN A SECONDARY SOLDER JET (31), SO THAT THE SOLDER STICKING TO THE SUBSTRATE IS SHAPED. THE TRANSFER CONDITIONS OF THE SUBSTRATE ARE DIFFERENTIATED BETWEEN TRANSFERS OVER THE PRIMARY JET SOLDERING BATH AND THE SECONDARY JET SOLDERING BATH.
19 DE2312446 1973-03-13 DE2312446C3 1987-12-03 SHOH, ANDREW, RIDGEFIELD, CONN., US
A vibratory welding apparatus specifically adapted for welding metal includes a resonator one wavelength long at the frequency of the sound transmitted therethrough and is supported from a stationary support by a set of support members which engage the resonator at two of its antinodal regions of longitudinal motion. The members are designed to yield in the direction of resonator motion but to provide rigidity in the direction normal to such motion.
20 DE2901253 1979-01-13 DE2901253A1 1980-07-24 SPAHN DIETER