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1. 发明授权

US10538638B2 Prepregs for manufacturing composite materials 有权
公开(公告)号：US10538638B2
公开(公告)日：2020-01-21
申请号：US13515703
申请日：2010-12-10
申请人： Daniel Thomas Jones , Barrie Hayes
发明人： Daniel Thomas Jones , Barrie Hayes
IPC分类号： C08L63/10 , B32B37/12 , C08J5/24
摘要： A prepreg comprising a fibrous material contacting a polymerizable resin, at least 50 wt % of the polymerizable resin comprising at least one polymerizable monomer having at least two carbon-carbon unsaturated functional groups, the monomer being polymerizable by reaction of the unsaturated functional groups to form a cured resin, wherein the resin has a heat of polymerization of less than 230 KJ/kg to provide a maximum increase in temperature of the prepreg of 60° C. during polymerization under adiabatic conditions.

2. 发明授权

US08545744B2 Fibre-reinforced composite moulding and manufacture thereof 有权
标题翻译：纤维增强复合成型及其制造
公开(公告)号：US08545744B2
公开(公告)日：2013-10-01
申请号：US12532907
申请日：2008-03-26
申请人： Daniel Thomas Jones
发明人： Daniel Thomas Jones
IPC分类号： B32B37/00
CPC分类号： B32B3/02 , B29C63/0021 , B29C65/02 , B29C65/18 , B29C66/1122 , B29C66/128 , B29C66/12821 , B29C66/1286 , B29C66/43 , B29C66/472 , B29C66/71 , B29C66/721 , B29C66/7212 , B29C66/72141 , B29C66/723 , B29C66/72326 , B29C66/727 , B29C66/73122 , B29C66/73756 , B29C66/7392 , B29C66/73941 , B29C70/021 , B29C70/086 , B29C70/30 , B29C70/342 , B29C70/36 , B29C70/44 , B29C70/465 , B29D99/0025 , B29K2063/00 , B29K2067/00 , B29K2105/246 , B29L2009/00 , B29L2031/08 , B32B3/04 , B32B3/06 , B32B5/022 , B32B5/028 , B32B5/12 , B32B7/02 , B32B27/12 , B32B2250/03 , B32B2250/04 , B32B2262/0269 , B32B2262/101 , B32B2307/724 , B32B2419/00 , B32B2603/00 , B32B2605/12 , F01D5/282 , Y02P70/523 , Y10T428/187 , Y10T428/192 , Y10T428/195 , Y10T428/197 , Y10T428/24132 , Y10T428/24488 , Y10T428/24752 , Y10T428/2476 , Y10T428/24942 , Y10T428/249942 , B29C65/00 , B29K2307/04 , B29K2309/08 , B29K2277/10
摘要： Method of manufacturing a fiber-reinforced composite molding, the method comprising the steps of: (a) disposing at least one layer of fibrous reinforcing material within a mold; (b) disposing at least one pre-preg layer adjacent to the fibrous reinforcing material, the pre-preg layer comprising fibrous reinforcement at least partially impregnated with uncured first resin material, to form a laminar assembly of the at least one layer of fibrous reinforcing material and the at least one pre-preg layer within the mold; (c) applying a vacuum to the assembly; (d) infusing a flowable uncured second resin material, under the vacuum, into the at least one layer of fibrous reinforcing material; and (e) curing the first and second resin materials at least partially simultaneously to form the fiber-reinforced composite molding which comprises at least one first structural portion formed from the fibrous reinforcement and the cured first resin material bonded to at least one second structural portion formed from the at least one layer of fibrous reinforcing material and the cured second resin material.
摘要翻译：纤维增强复合模制品的制造方法，该方法包括以下步骤：（a）在模具内设置至少一层纤维增强材料; （b）设置与所述纤维增强材料相邻的至少一个预浸前层，所述预浸料层包含至少部分地浸渍有未固化的第一树脂材料的纤维增强材料，以形成所述至少一层纤维增强层的层流组件材料和模具内的至少一个预浸料层; （c）向组件施加真空; （d）在真空下将可流动的未固化的第二树脂材料注入所述至少一层纤维增强材料; 和（e）至少部分地同时固化第一和第二树脂材料以形成纤维增强复合材料模制品，其包括由纤维增强材料形成的至少一个第一结构部分和固化的第一树脂材料，其与至少一个第二结构部分由至少一层纤维增强材料和固化的第二树脂材料形成。

3. 发明申请

US20110104478A1 STRUCTURAL FOAM AND MANUFACTURE THEREOF 有权
标题翻译：结构泡沫及其制造方法
公开(公告)号：US20110104478A1
公开(公告)日：2011-05-05
申请号：US12937867
申请日：2009-03-16
申请人： Yan Simard , Eric Lalancette , Daniel Thomas Jones
发明人： Yan Simard , Eric Lalancette , Daniel Thomas Jones
IPC分类号： B32B3/26 , B29C44/52
CPC分类号： B29C44/352 , B29C44/083 , B29C44/3403 , B29C44/3423 , B29C44/353 , B29C44/5627 , B29C44/586 , B29C2791/006 , B29K2105/04 , Y10T428/26
摘要： A method of manufacturing a foam body having an anisotropic cell structure, the method including the steps of: expanding a polymer at an elevated temperature to form an initial foam body; and cooling the initial foam body under a negative pressure. There is also provided a method of manufacturing a foam body having an anisotropic cell structure, the method including the steps of: (a) in a first expansion step, expanding a foamable polymer composition substantially isotropically to form an initial foam body having an isotropic cell structure; and (b) in a second expansion step, expanding the initial foam body anisotropically in a selected direction under a negative pressure which applies an expanding force in the selected direction to provide a final foam body having an anisotropic cell structure. Apparatus for the methods are also disclosed.
摘要翻译：一种制造具有各向异性单元结构的泡沫体的方法，所述方法包括以下步骤：在高温下膨胀聚合物以形成初始泡沫体; 并在负压下冷却初始泡沫体。还提供了一种制造具有各向异性单元结构的泡沫体的方法，该方法包括以下步骤：（a）在第一膨胀步骤中，基本上各向同性膨胀可发泡聚合物组合物以形成具有各向同性电池的初始泡沫体结构体; 和（b）在第二膨胀步骤中，在施加沿所选方向的膨胀力的负压下沿选定方向各向异性膨胀初始泡沫体，以提供具有各向异性单元结构的最终泡沫体。还公开了用于该方法的装置。

4. 发明申请

US20100143145A1 FIBRE-REINFORCED COMPOSITE MOULDING AND MANUFACTURE THEREOF 有权
标题翻译：纤维增强复合材料的制造及其制造
公开(公告)号：US20100143145A1
公开(公告)日：2010-06-10
申请号：US12532907
申请日：2008-03-26
申请人： Daniel Thomas Jones
发明人： Daniel Thomas Jones
IPC分类号： F03D11/00 , B32B37/00 , B32B5/02
CPC分类号： B32B3/02 , B29C63/0021 , B29C65/02 , B29C65/18 , B29C66/1122 , B29C66/128 , B29C66/12821 , B29C66/1286 , B29C66/43 , B29C66/472 , B29C66/71 , B29C66/721 , B29C66/7212 , B29C66/72141 , B29C66/723 , B29C66/72326 , B29C66/727 , B29C66/73122 , B29C66/73756 , B29C66/7392 , B29C66/73941 , B29C70/021 , B29C70/086 , B29C70/30 , B29C70/342 , B29C70/36 , B29C70/44 , B29C70/465 , B29D99/0025 , B29K2063/00 , B29K2067/00 , B29K2105/246 , B29L2009/00 , B29L2031/08 , B32B3/04 , B32B3/06 , B32B5/022 , B32B5/028 , B32B5/12 , B32B7/02 , B32B27/12 , B32B2250/03 , B32B2250/04 , B32B2262/0269 , B32B2262/101 , B32B2307/724 , B32B2419/00 , B32B2603/00 , B32B2605/12 , F01D5/282 , Y02P70/523 , Y10T428/187 , Y10T428/192 , Y10T428/195 , Y10T428/197 , Y10T428/24132 , Y10T428/24488 , Y10T428/24752 , Y10T428/2476 , Y10T428/24942 , Y10T428/249942 , B29C65/00 , B29K2307/04 , B29K2309/08 , B29K2277/10
摘要： Method of manufacturing a fibre-reinforced composite moulding, the method comprising the steps of: (a) disposing at least one layer of fibrous reinforcing material within a mould; (b) disposing at least one pre-preg layer adjacent to the fibrous reinforcing material, the pre-preg layer comprising fibrous reinforcement at least partially impregnated with uncured first resin material, to form a laminar assembly of the at least one layer of fibrous reinforcing material and the at least one pre-preg layer within the mould; (c) applying a vacuum to the assembly; (d) infusing a flowable uncured second resin material, under the vacuum, into the at least one layer of fibrous reinforcing material; and (e) curing the first and second resin materials at least partially simultaneously to form the fibre-reinforced composite moulding which comprises at least one first structural portion formed from the fibrous reinforcement and the cured first resin material bonded to at least one second structural portion formed from the at least one layer of fibrous reinforcing material and the cured second resin material.
摘要翻译：纤维增强复合模制品的制造方法，该方法包括以下步骤：（a）在模具内设置至少一层纤维增强材料; （b）设置与所述纤维增强材料相邻的至少一个预浸前层，所述预浸料层包含至少部分地浸渍有未固化的第一树脂材料的纤维增强材料，以形成所述至少一层纤维增强层的层流组件材料和模具内的至少一个预浸料层; （c）向组件施加真空; （d）在真空下将可流动的未固化的第二树脂材料注入到至少一层纤维增强材料中; 和（e）至少部分地同时固化第一和第二树脂材料以形成纤维增强复合材料模制品，其包括由纤维增强材料形成的至少一个第一结构部分和固化的第一树脂材料，其与至少一个第二结构部分由至少一层纤维增强材料和固化的第二树脂材料形成。

5. 发明申请

US20120261060A1 PREPREGS FOR MANUFACTURING COMPOSITE MATERIALS 审中-公开
标题翻译：制造复合材料的准则
公开(公告)号：US20120261060A1
公开(公告)日：2012-10-18
申请号：US13515703
申请日：2010-12-10
申请人： Daniel Thomas Jones , Barrie Hayes
发明人： Daniel Thomas Jones , Barrie Hayes
IPC分类号： C08L63/10 , B32B37/12
CPC分类号： C08J5/24 , C08J2363/10 , C08J2367/07 , Y10T156/1002
摘要： A prepreg comprising a fibrous material contacting a polymerisable resin, at least 50 wt % of the polymerisable resin comprising at least one polymerisable monomer having at least two carbon-carbon unsaturated functional groups, the monomer being polymerisable by reaction of the unsaturated functional groups to form a cured resin, wherein the resin has a heat of polymerization of less than 230 KJ/kg to provide a maximum increase in temperature of the prepreg of 60° C. during polymerisation under adiabatic conditions.
摘要翻译：一种预浸料，其包含与可聚合树脂接触的纤维材料，至少50重量％的可聚合树脂包含至少一个具有至少两个碳 - 碳不饱和官能团的可聚合单体，所述单体可通过不饱和官能团反应形成固化树脂，其中树脂具有小于230KJ / kg的聚合热，以在绝热条件下聚合期间提供60℃的预浸料坯的温度的最大增加。

6. 发明申请

US20100261000A1 COMPOSITE LAMINATED ARTICLE AND MANUFACTURE THEREOF 有权
标题翻译：复合层压制品及其制造方法
公开(公告)号：US20100261000A1
公开(公告)日：2010-10-14
申请号：US12681570
申请日：2008-10-06
申请人： Daniel Thomas Jones
发明人： Daniel Thomas Jones
IPC分类号： B32B3/26 , B29C44/00 , B32B37/12
CPC分类号： B32B5/245 , B29C44/1228 , B29C67/205 , B29C70/086 , B32B5/18 , B32B5/28 , B32B2250/40 , B32B2266/0228 , B32B2266/08 , B32B2305/022 , B32B2305/076 , B32B2603/00 , B32B2605/12 , C08J9/0061 , C08J9/232 , C08J9/35 , C08J2205/048 , C08J2205/052 , C08J2325/06 , C08J2371/12 , C08J2425/00 , C08J2471/00 , Y10T156/10 , Y10T428/249972 , Y10T428/249977 , Y10T428/249987
摘要： Composite laminated article having: a first layer of a fibre-reinforced resin, a second layer of a closed cell foam of a thermoplastic material, and a third layer of a fibre-reinforced resin, the resin of the first and third layers respectively adhering a surface of the first and third layers to a respective surface of the second layer to form a sandwich construction of the first, second and third layers, wherein the closed cell foam comprises a plurality of expanded beads mutually welded together, each bead comprising a plurality of closed cells, wherein in each bead the closed cell foam has an average cell size of from 15 to 75 microns, at least 50% of the beads comprise first beads having a uniform cell size in which the maximum cell size is 100 microns and at most 50% of the beads comprise second beads having a non-uniform cell size in which the majority of cells have a maximum cell size of 100 microns and a minority of cells have a maximum cell size from more than 100 microns to up to 660 microns.
摘要翻译：复合层压制品，其具有第一层纤维增强树脂，第二层热塑性材料的闭孔泡沫和第三层纤维增强树脂，第一层和第三层的树脂分别粘附在第一层和第三层的表面到第二层的相应表面以形成第一层，第二层和第三层的夹层结构，其中闭孔泡沫包括相互焊接在一起的多个发泡珠，每个珠包括多个闭孔，其中在每个珠中，闭孔泡沫具有15至75微米的平均泡孔尺寸，至少50％的珠包含具有均匀泡孔尺寸的第一珠粒，其中最大泡孔尺寸为100微米，最多 50％的珠包含具有不均匀细胞大小的第二珠，其中大多数细胞具有100微米的最大细胞大小，并且少数细胞具有从大于100微米的最大细胞大小到u p至660微米。

7. 发明授权

US10016916B2 Structural foam and manufacture thereof 有权
公开(公告)号：US10016916B2
公开(公告)日：2018-07-10
申请号：US12937867
申请日：2009-03-16
申请人： Yan Simard , Eric Lalancette , Daniel Thomas Jones
发明人： Yan Simard , Eric Lalancette , Daniel Thomas Jones
IPC分类号： B29C44/34 , B29C44/08 , B29C44/56 , B29C44/58 , B32B3/26 , B29K105/04
CPC分类号： B29C44/352 , B29C44/083 , B29C44/3403 , B29C44/3423 , B29C44/353 , B29C44/5627 , B29C44/586 , B29C2791/006 , B29K2105/04 , Y10T428/26
摘要： A method of manufacturing a foam body having an anisotropic cell structure, the method including the steps of: expanding a polymer at an elevated temperature to form an initial foam body; and cooling the initial foam body under a negative pressure. There is also provided a method of manufacturing a foam body having an anisotropic cell structure, the method including the steps of: (a) in a first expansion step, expanding a foamable polymer composition substantially isotropically to form an initial foam body having an isotropic cell structure; and (b) in a second expansion step, expanding the initial foam body anisotropically in a selected direction under a negative pressure which applies an expanding force in the selected direction to provide a final foam body having an anisotropic cell structure. Apparatus for the methods are also disclosed.

8. 发明申请

US20130012086A1 REPAIR OF COMPOSITE MATERIALS 有权
标题翻译：复合材料修复
公开(公告)号：US20130012086A1
公开(公告)日：2013-01-10
申请号：US13515597
申请日：2010-12-10
申请人： Daniel Thomas Jones , Andrew James Passey , Iain James Cranwell
发明人： Daniel Thomas Jones , Andrew James Passey , Iain James Cranwell
IPC分类号： B32B27/04 , B32B37/06 , B25B11/00 , B32B38/00 , B32B38/10 , B32B43/00 , B32B37/12 , B32B37/10
CPC分类号： B29C73/10 , B29C2035/0827 , C08J5/24 , Y10T156/1039 , Y10T156/1062 , Y10T428/249921 , Y10T428/269 , Y10T442/2057
摘要： A prepreg comprising a fibrous reinforcement layer at least partially impregnated with a matrix resin having a first viscosity, a coating of a wet resin having a second viscosity on a first side of the fibrous reinforcement layer, the first viscosity being higher than the second viscosity, both the matrix resin and the wet resin being curable by ultraviolet radiation, a first removable flexible film which acts as a barrier to ultraviolet radiation on a second side of the fibrous reinforcement layer, and optionally a second removable protective flexible film covering the coating of wet resin.
摘要翻译：一种预浸料，其包括至少部分地浸渍有具有第一粘度的基质树脂的纤维增强层，在纤维增强层的第一侧上具有第二粘度的湿树脂的涂层，第一粘度高于第二粘度，基质树脂和湿树脂均可通过紫外线辐射固化，作为纤维增强层第二面上紫外线辐射屏障的第一可移除柔性膜，以及任选地覆盖湿涂层的第二可移除保护性柔性膜树脂。

9. 发明申请

US20100291370A1 COMPOSITE LAMINATED ARTICLE AND MANUFACTURE THEREOF 审中-公开
标题翻译：复合层压制品及其制造方法
公开(公告)号：US20100291370A1
公开(公告)日：2010-11-18
申请号：US12681541
申请日：2008-10-06
申请人： Daniel Thomas Jones
发明人： Daniel Thomas Jones
IPC分类号： B32B3/26 , B32B37/12 , B32B37/02 , C08J9/04
CPC分类号： B32B5/18 , B29C44/445 , B29C44/569 , B29C70/086 , B29C70/547 , B29K2105/046 , B29K2105/048 , B32B5/24 , B32B5/245 , B32B27/12 , B32B2038/0088 , B32B2250/40 , B32B2262/101 , B32B2266/0228 , B32B2266/08 , B32B2305/022 , B32B2305/076 , B32B2603/00 , B32B2605/12 , Y10T428/249977
摘要： Composite laminated article having: a first layer of a closed cell foam of a thermoplastic material, a second layer of a fibre-reinforced resin, the resin adhering a surface of the second layer to a surface of the first layer, wherein the closed cell foam has an average cell size of from 15 to 75 microns.
摘要翻译：复合层压制品，其具有：热塑性材料的闭孔泡沫的第一层，纤维增强树脂的第二层，所述树脂将所述第二层的表面粘附到所述第一层的表面，其中所述闭孔泡沫平均单元尺寸为15至75微米。

10. 发明授权

US07179517B2 Sheet moulding compound (SMC) with ventilating structure for entrapped gases 有权
标题翻译：具有通气结构的片状模塑料（SMC），用于夹带气体
公开(公告)号：US07179517B2
公开(公告)日：2007-02-20
申请号：US10406809
申请日：2003-04-03
申请人： Daniel Thomas Jones , Derek Simon Richard Ness
发明人： Daniel Thomas Jones , Derek Simon Richard Ness
IPC分类号： B32B5/14 , B32B5/16 , B32B3/24 , B32B37/04 , B32B37/10 , B29C70/02 , D04H1/00
CPC分类号： B32B27/12 , B29C70/46 , B29C70/547 , B32B27/20 , Y10T428/24074 , Y10T428/24124 , Y10T428/24331 , Y10T428/249924 , Y10T428/249945 , Y10T428/249946 , Y10T442/2738 , Y10T442/2926 , Y10T442/3854 , Y10T442/674
摘要： Moulding material comprising a core layer, a reinforcement layer provided on each surface of said core layer, and a layer of a surfacing material provided on a reinforcement layer. The core layer comprises a core resin material and a filler material. The reinforcement layer comprises a fibrous reinforcement material and a reinforcement resin material. The reinforcement layer further comprises a conduit to allow gases to pass out of the moulding material via the reinforcement layer during processing of the moulding material whereby the conduit structure is formed by said reinforcement material.
摘要翻译：包含芯层的成型材料，设置在所述芯层的每个表面上的加强层和设置在加强层上的堆焊材料层。芯层包括芯树脂材料和填充材料。加强层包括纤维增强材料和增强树脂材料。加强层还包括导管，用于允许气体在模制材料的加工期间通过加强层从模制材料中通过，由此导管结构由所述增强材料形成。

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