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1. 发明授权

US09333690B2 Method for manufacturing a fiber-reinforced composite material 有权
标题翻译：纤维增强复合材料的制造方法
公开(公告)号：US09333690B2
公开(公告)日：2016-05-10
申请号：US13392729
申请日：2011-03-25
申请人： Masahiro Bessho , Shiki Matsuo , Wataru Nishimura , Toshihiko Kariya , Naoki Toda
发明人： Masahiro Bessho , Shiki Matsuo , Wataru Nishimura , Toshihiko Kariya , Naoki Toda
IPC分类号： B29C45/56 , B29C45/14 , B29C44/12 , B29K105/08
CPC分类号： B29C45/561 , B29C44/1209 , B29C45/14631 , B29K2105/0809
摘要： A method for manufacturing a fiber-reinforced composite material of the present invention includes: the step (a) of placing a non-woven fabric N made of a reinforcement fiber in a movable mold 12; and the step (b) of moving the movable mold 12 toward a fixed mold 11 to close the mold and then injecting a thermoplastic resin into the mold to obtain a molded article formed of the non-woven fabric N and the thermoplastic resin. The mechanical strength of the obtained fiber-reinforced composite material can be enhanced by applying an injection compression molding process as the injection molding process in the step (b).
摘要翻译：本发明的纤维增强复合材料的制造方法包括：将由强化纤维制成的无纺布N配置在活动模具12中的工序（a）以及将活动模具12朝向固定模具11移动以关闭模具，然后将热塑性树脂注入模具中以获得由无纺布N和热塑性树脂形成的模制品的步骤（b）。通过在步骤（b）中作为注射成型方法应用注射压缩成型方法，可以提高所得到的纤维增强复合材料的机械强度。

2. 发明授权

US09011750B2 Injection molding device and method for discharging heat medium for injection molding device 有权
标题翻译：注射成型装置及注射成型装置的热介质的排出方法
公开(公告)号：US09011750B2
公开(公告)日：2015-04-21
申请号：US13512812
申请日：2010-04-21
申请人： Michitaka Hattori , Satoshi Imaeda , Toshihiko Kariya
发明人： Michitaka Hattori , Satoshi Imaeda , Toshihiko Kariya
IPC分类号： B29C45/73 , B29C45/78
CPC分类号： B29C45/7306 , B29C45/7312 , B29C45/78 , B29C2945/76006 , B29C2945/76304 , B29C2945/76531 , B29C2945/76933
摘要： The injection molding device of the present invention is provided with a supply pipe which supplies a heat medium to a mold, a discharge pipe which discharges the heat medium from the mold, a mold temperature adjustor to which the supply pipe and the discharge pipe are connected to adjust the temperature of the mold, and a discharge rate adjusting unit which is provided with a variable flow control valve installed on the discharge pipe to adjust a flow rate of the heat medium, a discharge pipe variable flow control valve bypass pipe for bypassing the variable flow control valve and a discharge pipe bypass on-off valve installed on the bypass pipe to change a flow rate of the heat medium and which is installed at a position upstream from the mold temperature adjustor on the discharge pipe.
摘要翻译：本发明的注射成型装置设置有向模具供给热介质的供给管，从模具排出热介质的排出管，供给管和排出管连接到的模具温度调节器调节模具的温度，以及排出速度调节单元，其设置有安装在排出管上的可变流量控制阀，以调节热介质的流量;排出管道可变流量控制阀旁通管，用于绕过可变流量控制阀和安装在旁通管上的排放管旁通开关阀，以改变热介质的流量，并将其安装在排出管上的模具温度调节器的上游位置。

3. 发明授权

US08550800B2 Injection molding machine for two-material molding 有权
标题翻译：注塑机用于双材料成型
公开(公告)号：US08550800B2
公开(公告)日：2013-10-08
申请号：US13377748
申请日：2009-12-07
申请人： Satoshi Miyagawa , Naoki Kato , Yasuaki Ozeki , Hiroto Matsushita , Masamitsu Saji , Yasuo Okochi , Toshihiko Kariya , Koji Kubota
发明人： Satoshi Miyagawa , Naoki Kato , Yasuaki Ozeki , Hiroto Matsushita , Masamitsu Saji , Yasuo Okochi , Toshihiko Kariya , Koji Kubota
IPC分类号： B29C45/73
CPC分类号： B29C45/1628 , B29C45/73
摘要： It is an object to prevent dies from interfering with each other when the dies are closed and effectively prevent overshoot of cavity temperature while efficiently performing heating of the dies. In an injection molding machine for two-material molding including two sets of a first injecting unit and a second injecting unit that respectively plasticize different resin materials and inject and fill the resin materials, prior to performing injection molding on the first injecting unit side on a secondary side, after injection molding on the second injecting unit side on a primary side, heating of the dies is started before 180-degree rotation of a rotary die plate is completed. After the start of heating, until the 180-degree rotation of the rotary die plate is completed, i.e., die closing is performed, die temperatures are maintained within a temperature range set higher than die temperatures during the heating start and lower than die temperatures during injection.
摘要翻译：本发明的目的是在模具闭合时防止模具相互干扰，并且有效地防止腔体温度的过冲，同时有效地执行模具的加热。在用于双材料成型的注射成型机中，包括两组分别塑化不同树脂材料并注入和填充树脂材料的第一注射单元和第二注射单元，在第一注射单元侧进行注射成型之前，次级侧，在一次侧的第二注射单元侧注射成型后，在旋转模板的180度旋转完成之前开始模具的加热。开始加热后，直到旋转模板的180度旋转完成，即执行模具闭合，模具温度保持在设定为高于加热开始时的模具温度的温度范围内，并且低于模具温度注射。

4. 发明授权

US08163218B2 Injection molding machine for two-material molding and method of controlling the same 有权
标题翻译：双成型注塑机及其控制方法
公开(公告)号：US08163218B2
公开(公告)日：2012-04-24
申请号：US12746331
申请日：2008-03-25
申请人： Naoki Kato , Hiroto Matsushita , Yasuo Okochi , Yasuaki Ozeki , Masamitsu Saji , Toshihiko Kariya
发明人： Naoki Kato , Hiroto Matsushita , Yasuo Okochi , Yasuaki Ozeki , Masamitsu Saji , Toshihiko Kariya
IPC分类号： B29C45/10 , B29C45/32 , B29C45/64
CPC分类号： B29C45/1628 , B29C45/045 , B29C45/68 , B29C45/80 , B29C2045/1792 , B29C2945/76337 , B29C2945/76598 , B29C2945/76605 , B29C2945/76866 , B29C2945/76936
摘要： In an injection molding machine for two-material molding including two sets of injection units 11, 12 that plasticize different resin materials and injection-fill the materials, a mold clamping unit is a hydraulic mold clamping unit that mold-clamps three sets of die plates 2, 3, 9 simultaneously, a movable die plate opening and closing unit 14 is a movable die plate opening and closing unit driven by an electric motor, a rotational die plate opening and closing unit 15 is a rotational die plate opening and closing unit 14 driven by an electric motor, and a rotating unit for the rotational die plate 9 is a rotation driving unit driven by an electric motor attached to a reversal pedestal 7.
摘要翻译：在用于双材料成型的注射成型机中，包括两组注塑单元11,12，其塑化不同的树脂材料并注射填充材料，模具夹紧单元是模具夹紧三组模具板如图2,3,9所示，可动模板开闭单元14是由电动机驱动的可动模板开闭单元，旋转模板开闭单元15是旋转模板开闭单元14 由电动机驱动，并且用于旋转模板9的旋转单元是由附接到反转台座7的电动机驱动的旋转驱动单元。

5. 发明授权

US08043537B2 Injection molding system, computer program, method of injection molding, and injection molding machine 有权
标题翻译：注塑系统，计算机程序，注塑成型方法和注塑机
公开(公告)号：US08043537B2
公开(公告)日：2011-10-25
申请号：US12516117
申请日：2007-10-31
申请人： Yoshio Shikase , Michitaka Hattori , Shigeru Nozaki , Satoshi Imaeda , Toshihiko Kariya
发明人： Yoshio Shikase , Michitaka Hattori , Shigeru Nozaki , Satoshi Imaeda , Toshihiko Kariya
IPC分类号： B29C45/73
CPC分类号： B29C45/7306 , B29C45/78
摘要： There are provided an injection molding system, a computer program, a method of injection molding, and an injection molding machine capable of performing precise temperature control of a mold even when there is a delay in temperature increase of the mold in heat supply with a heating medium. The temperature control is performed so that temperatures of a fixed mold and a movable mold are maintained between an upper limit TU and a lower limit TL of a predetermined temperature range after start of injection of resin during an injection molding cycle. The temperature control of the fixed mold and the movable mold is performed only by switching ON/OFF supply of the heating medium, and cooling with a cooling medium is not performed. In a process of cooling the resin, the temperature control is performed so that the temperatures of the fixed mold and the movable mold are maintained between an upper limit TUa and a lower limit TLa of a temperature range effective for resin annealing by stop of supply of the cooling medium and the supply and stop of the heating medium.
摘要翻译：提供了注射成型系统，计算机程序，注射成型方法和能够对模具进行精确的温度控制的注射成型机，即使当加热的供热中模具的温度升高延迟时中。进行温度控制，使得在注射成型周期中开始注入树脂之后，固定模具和可动模具的温度保持在预定温度范围的上限TU和下限TL之间。固定模具和活动模具的温度控制仅通过切换加热介质的ON / OFF供应而进行，并且不进行冷却介质的冷却。在冷却树脂的过程中，进行温度控制，使得固定模具和可动模具的温度保持在通过停止供给的树脂退火有效的温度范围的上限TUa和下限值TLa之间冷却介质和加热介质的供应和停止。

6. 发明申请

US20110049762A1 INJECTION MOLDING MACHINE AND INJECTION MOLDING METHOD 有权
标题翻译：注射成型机和注塑成型方法
公开(公告)号：US20110049762A1
公开(公告)日：2011-03-03
申请号：US12991264
申请日：2009-08-05
申请人： Toshihiko Kariya , Satoshi Miyagawa , Naoki Toda , Gen Hamada , Michitaka Hattori
发明人： Toshihiko Kariya , Satoshi Miyagawa , Naoki Toda , Gen Hamada , Michitaka Hattori
IPC分类号： B29C45/78 , B29C45/73 , B29C45/03
CPC分类号： B29C45/73 , B29C45/78 , B29C2045/7368
摘要： An injection molding machine is provided with a mold forming a cavity into which a resin is injected, a liquid supplying device which supplies a liquid continuously to an internal flow channel of the mold during a preparation period prior to injection of the resin and an injection period in which the resin after the preparation period is injected, an electricity supplying device which supplies electricity to an electric heater arranged on the mold at least during a part of the preparation period, thereby heating the mold, and a controller which carries out a predetermined procedure for making different a temperature of a liquid in the internal flow channel between the preparation period and the injection period.
摘要翻译：注射成型机设置有形成注入树脂的空腔的模具，在注射树脂之前的制备期间将液体连续地供给到模具的内部流路的液体供给装置以及注射期间其中注射了制备期间的树脂后，至少在制备期间的一部分期间向配置在模具上的电加热器供电，从而加热模具的电力供给装置以及执行预定程序的控制器用于在制备周期和喷射周期之间使内部流动通道中的液体的温度不同。

7. 发明授权

US09254600B2 Injection foam molding machine 有权
标题翻译：注塑发泡成型机
公开(公告)号：US09254600B2
公开(公告)日：2016-02-09
申请号：US13264852
申请日：2009-11-27
申请人： Saburo Fujita , Takehiro Irie , Keijiro Sugiura , Toshihiko Kariya
发明人： Saburo Fujita , Takehiro Irie , Keijiro Sugiura , Toshihiko Kariya
IPC分类号： B29C44/02 , B29C45/64 , B29C45/80 , B29C45/66 , B29C45/67 , B29C45/68 , B29K105/04
CPC分类号： B29C45/7653 , B29C45/0053 , B29C45/376 , B29C45/66 , B29C45/6728 , B29C45/80 , B29C2045/688 , B29C2945/76083 , B29C2945/7609 , B29C2945/76227 , B29C2945/76267 , B29C2945/76394 , B29C2945/76568 , B29C2945/76709 , B29C2945/76872 , B29C2945/76913 , B29C2945/76933 , B29C2945/76939 , B29K2105/04
摘要： An injection foam molding machine of the invention includes: a movable mold platen; a fixed mold platen; a mold fastening hydraulic cylinder that is provided at each of four corners of both mold platens; a tie bar that is driven by the hydraulic cylinder to fasten the molds; two sets of mold opening and closing actuators that drive the movable mold platen to move close to or away from the fixed mold platen; two sets of dedicated core back devices; and a control device that controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices, wherein the control device includes a dedicated core back program that simultaneously controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices during a foaming core back operation of moving the movable mold platen away from the fixed mold platen.
摘要翻译：本发明的注射发泡成型机包括：可动模板; 固定模板; 模具紧固液压缸，设置在两个模板的四个角部的每一个处; 由液压缸驱动的连杆，用于固定模具; 两组模具打开和关闭致动器，其驱动可动模板压板移动靠近或远离固定模具压板; 两套专用芯背设备; 以及控制装置，其控制两组模具打开和关闭致动器以及两组专用的后退装置，其中控制装置包括一个专用的后退程序，同时控制两组模具打开和关闭致动器，在可动模具压板远离固定模具压板移动的发泡芯返回操作期间，设置一组专用芯背装置。

8. 发明授权

US08460586B2 Injection molding method and apparatus for controlling a mold temperature and displacement of an injection screw 有权
标题翻译：用于控制模具温度和注射螺杆位移的注射成型方法和装置
公开(公告)号：US08460586B2
公开(公告)日：2013-06-11
申请号：US13122505
申请日：2009-04-15
申请人： Toshihiko Kariya , Michitaka Hattori , Shigeru Nozaki , Satoshi Imaeda
发明人： Toshihiko Kariya , Michitaka Hattori , Shigeru Nozaki , Satoshi Imaeda
IPC分类号： B29C45/78
CPC分类号： B29C45/762 , B29C2045/7606 , B29C2945/7604 , B29C2945/76083 , B29C2945/76187 , B29C2945/76257 , B29C2945/76876
摘要： An injection molding device is provided with a mold, an injection unit equipped with an injection screw that is displaceably configured such that a molten resin is filled into a cavity by forward movement to perform plural injection operations including at least a filling operation and a pressure keeping operation by displacing the injection screw, a position sensor for detecting the position of the injection screw, a temperature sensor capable of measuring the temperature of the vicinity of the cavity of the mold, a temperature adjustment unit capable of adjusting the temperature of the mold by heating or cooling the mold, a control unit for controlling the displacement of the injection screw and the temperature of the mold and determining plural switching timings of the injection operations on the basis of the position of the screw, and a display unit for displaying an image. The control unit creates a temperature waveform of the vicinity of the cavity based on an input from the temperature sensor and displays a first correlation diagram showing the correlation between the temperature waveform and a predetermined variation corresponding to the change of the temperature waveform and showing at least part of the determined plural switching timings of the injection operations on the display unit.
摘要翻译：注射成型装置设置有模具，注射单元，其配备有可移动地构造的注射螺杆，使得熔融树脂通过向前运动而填充到空腔中，以执行多个注射操作，至少包括填充操作和压力保持通过移动注射螺杆的操作，用于检测注射螺杆的位置的位置传感器，能够测量模具的腔的温度的温度传感器，能够通过以下方式调节模具的温度的温度调节单元加热或冷却模具，用于控制注射螺杆的位移和模具的温度的控制单元，并且基于螺钉的位置确定喷射操作的多个切换定时，以及用于显示图像的显示单元。控制单元基于来自温度传感器的输入产生空腔附近的温度波形，并且显示示出温度波形与对应于温度波形的变化的预定变化之间的相关性的第一相关图，并且至少显示所确定的在显示单元上的注入操作的多个切换定时的一部分。

9. 发明申请

US20130099421A1 PLASTICIZING SCREW FOR INJECTION MOLDING AND INJECTION MOLDING METHOD USING SAME 有权
标题翻译：用于注塑成型和注射成型方法的塑化螺杆
公开(公告)号：US20130099421A1
公开(公告)日：2013-04-25
申请号：US13805583
申请日：2010-10-25
申请人： Toshihiko Kariya , Naoki Toda , Munehiro Nobuta
发明人： Toshihiko Kariya , Naoki Toda , Munehiro Nobuta
IPC分类号： B29C45/47
CPC分类号： B29C45/47 , B29C45/0005 , B29C45/60
摘要： A plasticizing screw for injection molding according to the present invention is installed in an injection molding machine that performs injection molding by plasticizing thermoplastic resin feedstock containing reinforcement fibers, and includes a shaft, a main flight, and a sub-flight. The protrusion height of the main flight from the circumferential surface of the shaft is formed to be constant in at least an area in which the sub-flight is provided. The sub-flight includes a flat surface portion which is provided on the rear end side in a winding direction and in which a protrusion height from the circumferential surface of the shaft is lower than that of the main flight and is constant, and an inclined surface portion which is provided to extend continuously from a leading end in the winding direction of the flat surface portion and in which a protrusion height from the circumferential surface of the shaft gradually increases toward the leading end side in the winding direction and is less than the protrusion height of the main flight.
摘要翻译：根据本发明的用于注射成型的增塑螺杆安装在注射成型机中，注射成型机通过增塑含有增强纤维的热塑性树脂原料进行注射成型，并且包括轴，主飞行和副飞行。主飞行物从轴的圆周表面的突出高度在至少提供副飞行的区域中形成为恒定的。副飞行包括平面部，其设置在沿着卷绕方向的后端侧，并且其中来自轴的圆周表面的突出高度低于主飞行的突出高度并且是恒定的，并且倾斜表面从平面部的卷绕方向的前端连续地延伸的部分，其中来自轴的周面的突出高度在卷绕方向上朝向前端侧逐渐增大，并且小于突出部主飞行高度

10. 发明申请

US20120241125A1 INJECTION MOLDING DEVICE AND METHOD FOR DISCHARGING HEAT MEDIUM FOR INJECTION MOLDING DEVICE 有权
标题翻译：注射成型装置和注射成型装置的热介质排出方法
公开(公告)号：US20120241125A1
公开(公告)日：2012-09-27
申请号：US13512812
申请日：2010-04-21
申请人： Michitaka Hattori , Satoshi Imaeda , Toshihiko Kariya
发明人： Michitaka Hattori , Satoshi Imaeda , Toshihiko Kariya
IPC分类号： F28F27/00 , B29C45/73 , F28F27/02
CPC分类号： B29C45/7306 , B29C45/7312 , B29C45/78 , B29C2945/76006 , B29C2945/76304 , B29C2945/76531 , B29C2945/76933
摘要： The injection molding device of the present invention is provided with a supply pipe which supplies a heat medium to a mold, a discharge pipe which discharges the heat medium from the mold, a mold temperature adjustor to which the supply pipe and the discharge pipe are connected to adjust the temperature of the mold, and a discharge rate adjusting unit which is provided with a variable flow control valve installed on the discharge pipe to adjust a flow rate of the heat medium, a discharge pipe variable flow control valve bypass pipe for bypassing the variable flow control valve and a discharge pipe bypass on-off valve installed on the bypass pipe to change a flow rate of the heat medium and which is installed at a position upstream from the mold temperature adjustor on the discharge pipe.
摘要翻译：本发明的注射成型装置设置有向模具供给热介质的供给管，从模具排出热介质的排出管，供给管和排出管连接到的模具温度调节器调节模具的温度，以及排出速度调节单元，其设置有安装在排出管上的可变流量控制阀，以调节热介质的流量;排出管道可变流量控制阀旁通管，用于绕过可变流量控制阀和安装在旁通管上的排放管旁通开关阀，以改变热介质的流量，并将其安装在排出管上的模具温度调节器的上游位置。

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