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1. 发明申请

US20220098998A1 METHOD OF FORMING A THERMAL BARRIER COATING SYSTEM WITH ENGINEERED SURFACE ROUGHNESS 有权
公开(公告)号：US20220098998A1
公开(公告)日：2022-03-31
申请号：US17493331
申请日：2021-10-04
申请人： Mikro Systems, Inc. , SIEMENS ENERGY, INC.
发明人： Andrew J. Burns , Gary B. Merrill , John Paulus
IPC分类号： F01D25/00 , B22F3/22 , B22F5/04 , B22F7/06 , C23C24/08 , B22F7/02 , C04B35/622
摘要： A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.

2. 发明申请

US20150159511A1 Method of Forming a Thermal Barrier Coating System with Engineered Surface Roughness 审中-公开
标题翻译：形成具有工程表面粗糙度的热障涂层系统的方法
公开(公告)号：US20150159511A1
公开(公告)日：2015-06-11
申请号：US14620633
申请日：2015-02-12
申请人： Mikro Systems, Inc.
发明人： Andrew J. Burns , Gary B. Merrill , John R. Paulus
IPC分类号： F01D25/00 , C04B35/622 , B22F7/02
CPC分类号： F01D25/007 , B22F3/22 , B22F5/04 , B22F7/02 , B22F7/06 , B22F2005/005 , C04B35/62222 , C23C24/08 , F01D25/005 , Y10T428/12472 , Y10T428/239 , Y10T428/24355 , Y10T428/24529 , Y10T428/24545
摘要： A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.
摘要翻译：一种用陶瓷热障涂层（28,32）制造衬底（16）的方法。涂层之间的界面包含工程表面粗糙度（12,24），以增强其间的结合的机械完整性。表面粗糙度形成在模具（10,20）的表面中，并且被随后浇铸的材料层（16,28）输注。在施加涂层之前，基材可以部分烧结（76），并且涂覆的基材和涂层可以被共烧结以形成完全相干的无应变中间层。

3. 发明授权

US09216451B2 Method of casting a component having interior passageways 有权
标题翻译：铸造具有内部通道的部件的方法
公开(公告)号：US09216451B2
公开(公告)日：2015-12-22
申请号：US14551236
申请日：2014-11-24
申请人： Mikro Systems, Inc.
发明人： Ching-Pang Lee , Gary B. Merrill , Andrew J. Burns
IPC分类号： B22C7/02 , B22C9/04 , B22C9/10 , B22C9/22 , B22D17/00 , B22D29/00
CPC分类号： B22C9/043 , B22C7/02 , B22C7/026 , B22C9/04 , B22C9/22 , B22D17/00 , B22D29/00 , Y10T428/12361
摘要： A method of casting a component (42) having convoluted interior passageways (44). A desired three dimensional structure corresponding to a later-formed metal alloy component is formed by stacking a plurality of sheets (18, 20) of a fugitive material. The sheets contain void areas (22) corresponding to a desired interior passageway in the metal alloy component. A ceramic slurry material is cast into the three dimensional structure to form either a ceramic core (34) or a complete ceramic casting vessel (38). If just a ceramic core is formed, a wax pattern is formed around the ceramic core and an exterior ceramic shell (38) is formed around the wax pattern by a dipping process prior to the removal of the fugitive material and wax. An alloy component having the desired interior passageway is cast into the casting vessel after the fugitive material is removed.
摘要翻译：一种铸造具有卷曲内部通道（44）的部件（42）的方法。对应于后来形成的金属合金部件的期望的三维结构通过堆叠多个片状物（18,20）而形成。这些板包含对应于金属合金部件中期望的内部通道的空隙区域（22）。将陶瓷浆料材料铸造成三维结构以形成陶瓷芯（34）或完整的陶瓷铸造容器（38）。如果仅形成陶瓷芯，则在陶瓷芯周围形成蜡图案，并且在除去逸散材料和蜡之前通过浸渍工艺在蜡图案周围形成外部陶瓷壳（38）。具有所需内部通道的合金部件在除去逸散材料之后被浇注入铸造容器中。

4. 发明申请

US20150075746A1 Method of Casting a Component Having Interior Passageways 有权
标题翻译：铸造具有内部通道的部件的方法
公开(公告)号：US20150075746A1
公开(公告)日：2015-03-19
申请号：US14551236
申请日：2014-11-24
申请人： Mikro Systems, Inc.
发明人： Ching-Pang Lee , Gary B. Merrill , Andrew J. Burns
IPC分类号： B22C9/04 , B22D29/00 , B22D17/00 , B22C7/02 , B22C9/22
CPC分类号： B22C9/043 , B22C7/02 , B22C7/026 , B22C9/04 , B22C9/22 , B22D17/00 , B22D29/00 , Y10T428/12361
摘要： A method of casting a component (42) having convoluted interior passageways (44). A desired three dimensional structure corresponding to a later-formed metal alloy component is formed by stacking a plurality of sheets (18, 20) of a fugitive material. The sheets contain void areas (22) corresponding to a desired interior passageway in the metal alloy component. A ceramic slurry material is cast into the three dimensional structure to form either a ceramic core (34) or a complete ceramic casting vessel (38). If just a ceramic core is formed, a wax pattern is formed around the ceramic core and an exterior ceramic shell (38) is formed around the wax pattern by a dipping process prior to the removal of the fugitive material and wax. An alloy component having the desired interior passageway is cast into the casting vessel after the fugitive material is removed.
摘要翻译：一种铸造具有卷曲内部通道（44）的部件（42）的方法。对应于后来形成的金属合金部件的期望的三维结构通过堆叠多个片状物（18,20）而形成。这些板包含对应于金属合金部件中期望的内部通道的空隙区域（22）。将陶瓷浆料材料铸造成三维结构以形成陶瓷芯（34）或完整的陶瓷铸造容器（38）。如果仅形成陶瓷芯，则在陶瓷芯周围形成蜡图案，并且在除去逸散材料和蜡之前通过浸渍工艺在蜡图案周围形成外部陶瓷壳（38）。具有所需内部通道的合金部件在除去逸散材料之后被浇注入铸造容器中。

5. 发明授权

US11136902B2 Method of forming a thermal barrier coating system with engineered surface roughness 有权
公开(公告)号：US11136902B2
公开(公告)日：2021-10-05
申请号：US14620633
申请日：2015-02-12
申请人： Mikro Systems, Inc.
发明人： Andrew J. Burns , Gary B. Merrill , John R. Paulus
IPC分类号： F01D25/00 , C04B35/622 , B22F7/02 , B22F3/22 , B22F5/04 , B22F7/06 , C23C24/08 , B22F5/00
摘要： A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.

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