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1. 发明授权

US07573002B2 Electric arc welder and method for controlling the welding process of the welder 有权
标题翻译：电弧焊机及焊机焊接过程控制方法
公开(公告)号：US07573002B2
公开(公告)日：2009-08-11
申请号：US11483899
申请日：2006-07-10
申请人： Russell K. Myers , William S. Houston , Timothy M. O'Donnell , Robert Hasan
发明人： Russell K. Myers , William S. Houston , Timothy M. O'Donnell , Robert Hasan
IPC分类号： B23K9/10
CPC分类号： B23K9/1062 , B23K9/093 , B23K9/0953
摘要： Electric arc welder (10) performs a given weld process with selected current waveform performed between electrode (24) and workpiece (26). Welder (10) includes a controller with a digital processor (30), sensor (44) for reading instantaneous weld current, and circuit (56) to convert the instantaneous current into a digital representation of the level of instantaneous weld current. Digital processor (30) has program circuit (64, 66) to periodically read and square the digital representation at a given rate, register (70, 72) for summing a number N of square digital representations to give a summed value, and an algorithm (82, 84, 86, 88) for periodically dividing the summed value by the number N to provide a quotient and then taking the square root of said quotient to thereby digitally construct rms signal (40) representing the root mean square of the weld current.
摘要翻译：电弧焊机（10）通过在电极（24）和工件（26）之间进行选择的电流波形执行给定的焊接过程。焊机（10）包括具有数字处理器（30）的控制器，用于读取瞬时焊接电流的传感器（44）和用于将瞬时电流转换成瞬时焊接电流电平的数字表示的电路（56）。数字处理器（30）具有程序电路（64,66），以给定速率周期性地读取和平方数字表示，寄存器（70,72）用于求数N个平方数字表示以给出求和值，并且算法（82,84,86,88），用于周期性地将求和值除以数量N以提供商，然后取所述商的平方根，从而数字地构建表示焊接电流的均方根的均方根信号（40）。

2. 发明授权

US07091445B2 Electric arc welder and method for controlling the welding process of the welder 有权
标题翻译：电弧焊机及焊机焊接过程控制方法
公开(公告)号：US07091445B2
公开(公告)日：2006-08-15
申请号：US10603322
申请日：2003-06-26
申请人： Russell K. Myers , William S. Houston , Timothy M. O'Donnell , Robert Hasan
发明人： Russell K. Myers , William S. Houston , Timothy M. O'Donnell , Robert Hasan
IPC分类号： B23K9/09
CPC分类号： B23K9/1062 , B23K9/093 , B23K9/0953
摘要： Electric arc welder (10) performs a given weld process with selected current waveform performed between electrode (24) and workpiece (26). Welder (10) includes a controller with a digital processor (30), sensor (44) for reading instantaneous weld current, and circuit (56) to convert the instantaneous current into a digital representation of the level of instantaneous weld current. Digital processor (30) has program circuit (64, 66) to periodically read and square the digital representation at a given rate, register (70, 72) for summing a number N of square digital representations to give a summed value, and an algorithm (82, 84, 86, 88) for periodically dividing the summed value by the number N to provide a quotient and then taking the square root of said quotient to thereby digitally construct rms signal (40) representing the root mean square of the weld current.
摘要翻译：电弧焊机（10）通过在电极（24）和工件（26）之间进行选择的电流波形执行给定的焊接过程。焊机（10）包括具有数字处理器（30）的控制器，用于读取瞬时焊接电流的传感器（44）和用于将瞬时电流转换成瞬时焊接电流电平的数字表示的电路（56）。数字处理器（30）具有程序电路（64,66），以给定速率周期性地读取和平方数字表示，寄存器（70,72）用于求数N个平方数字表示以给出求和值，并且算法（82,84,86,88），用于周期性地将求和值除以数量N以提供商，然后取所述商的平方根，从而数字地构建表示焊接电流的均方根的均方根信号（40）。

3. 发明授权

US09579742B2 Series arc welder 有权
标题翻译：系列弧焊机
公开(公告)号：US09579742B2
公开(公告)日：2017-02-28
申请号：US11327736
申请日：2006-01-09
申请人： Timothy M. O'Donnell , Russell K. Myers
发明人： Timothy M. O'Donnell , Russell K. Myers
IPC分类号： B23K9/10 , B23K9/12 , B23K9/173 , B23K9/18
CPC分类号： B23K9/1068 , B23K9/124 , B23K9/1735 , B23K9/188
摘要： An electric arc welder for depositing weld metal along a groove between two edges of a metal workpiece. The welder comprises: a leading electrode driven toward a point in the groove by a first wire feeder operated at a first speed by a first motor with a speed control input and a tachometer derived first feedback signal, a trailing electrode driven toward the same point by a second wire feeder operated at a second speed by a second motor with a speed control input and a tachometer derived second feedback signal, a first power source directing a first current to flow through the leading electrode and a second power source causing a second current to flow through the trailing electrode with the current flow being in a series arc circuit. The second power source being grounded to the workpiece to modify the series arc current so ground current flows to the workpiece whereby the second current is generally equal to the first current minus the ground current.
摘要翻译：一种用于沿金属工件的两个边缘之间的凹槽沉积焊接金属的电弧焊机。焊机包括：通过具有速度控制输入和转速计得到的第一反馈信号的第一电动机通过第一速度由第一速度运行的第一送丝机驱动的前导电极，向同一点被驱动的拖尾电极第二送丝机，其具有速度控制输入和转速计衍生的第二反馈信号的第二速度的第二速度;第一电源，其引导第一电流流过所述引导电极;以及第二电源，流过拖尾电极，电流为串联电弧。第二电源接地到工件上以改变串联电弧电流，使得接地电流流向工件，由此第二电流通常等于第一电流减去接地电流。

4. 发明授权

US07217904B2 Electric arc welder and method for controlling the welding process of the welder 有权
标题翻译：电弧焊机及焊机焊接过程控制方法
公开(公告)号：US07217904B2
公开(公告)日：2007-05-15
申请号：US11268440
申请日：2005-11-07
申请人： George D. Blankenship , Russell K. Myers , Timothy M. O'Donnell
发明人： George D. Blankenship , Russell K. Myers , Timothy M. O'Donnell
IPC分类号： B23K9/10
CPC分类号： B23K9/1062
摘要： An operating system is provided for an electric arc welder including a high switching speed inverter power source for creating an arc voltage and arc current between an electrode and a workpiece. This operating system regulating the arc voltage to provide a voltage with a slope by using an error circuit to create an error output and having a first input with a signal representing the set voltage and a second input representing the sum of the actual arc voltage and the actual arc current multiplied by a slope constant. A DSP program reduces the error output by adjusting the voltage output of the inverter power source to change the actual arc voltage. The slope constant is in the range of 0–10%.
摘要翻译：提供了一种用于电弧焊机的操作系统，其包括用于在电极和工件之间产生电弧电压和电弧电流的高开关速度逆变器电源。该操作系统通过使用误差电路来调节电弧电压以提供具有斜率的电压以产生误差输出并具有表示设定电压的信号的第一输入，以及表示实际电弧电压和实际电弧电流乘以斜率常数。 DSP程序通过调整变频器电源的电压输出来改变实际的电弧电压来减少误差输出。斜率常数在0-10％的范围内。

5. 发明授权

US07105773B2 Electric arc welder 有权
公开(公告)号：US07105773B2
公开(公告)日：2006-09-12
申请号：US10754836
申请日：2004-01-12
申请人： Russell K. Myers , Timothy M. O'Donnell , Alonzo P. O. Yost
发明人： Russell K. Myers , Timothy M. O'Donnell , Alonzo P. O. Yost
IPC分类号： B23K9/09
CPC分类号： B23K9/188 , B23K9/093 , B23K9/0953 , B23K9/1062 , B23K9/1068 , B23K9/1075
摘要： An electric arc welder for depositing weld metal along a groove between two edges of a metal workpiece where the welder comprises a first electrode driven by a first wire feeder toward a point in said groove, a second electrode driven by a second wire feeder toward the point and a main power source with a first output terminal connected to the first electrode and a second output terminal connected both to the second electrode and directly or indirectly to the metal workpiece to create a second electrode path and a workpiece path. The power source includes a high speed switching output stage for creating current with a selected AC waveform between the first and second output terminals where the waveform of the main power source is generated by a waveform generator controlling a pulse width modulator circuit to determine the current operation of the output stage.

6. 发明授权

US07064290B2 Electric arc welder and method for controlling the welding process of the welder 失效
公开(公告)号：US07064290B2
公开(公告)日：2006-06-20
申请号：US10655685
申请日：2003-09-08
申请人： George D. Blankenship , Russell K. Myers , Timothy M. O'Donnell
发明人： George D. Blankenship , Russell K. Myers , Timothy M. O'Donnell
IPC分类号： B23K9/09
CPC分类号： B23K9/1062
摘要： An operating system is provided for an electric arc welder including a high switching speed inverter power source for creating an arc voltage and arc current between an electrode and a workpiece. This operating system regulating the arc voltage to provide a voltage with a slope by using an error circuit to create an error output and having a first input with a signal representing the set voltage and a second input representing the sum of the actual arc voltage and the actual arc current multiplied by a slope constant. A DSP program reduces the error output by adjusting the voltage output of the inverter power source to change the actual arc voltage. The slope constant is in the range of 0–10%.

7. 发明授权

US08519302B2 Electric arc welder 有权
标题翻译：电弧焊机
公开(公告)号：US08519302B2
公开(公告)日：2013-08-27
申请号：US11465999
申请日：2006-08-21
申请人： Russell K. Myers , Timothy M. O'Donnell , Alonzo P. O. Yost
发明人： Russell K. Myers , Timothy M. O'Donnell , Alonzo P. O. Yost
IPC分类号： B23K9/10
CPC分类号： B23K9/188 , B23K9/093 , B23K9/0953 , B23K9/1062 , B23K9/1068 , B23K9/1075
摘要： An electric arc welder for depositing weld metal along a groove between two edges of a metal workpiece where the welder comprises a first electrode driven by a first wire feeder toward a point in said groove, a second electrode driven by a second wire feeder toward the point and a main power source with a first output terminal connected to the first electrode and a second output terminal connected both to the second electrode and directly or indirectly to the metal workpiece to create a second electrode path and a workpiece path. The power source includes a high speed switching output stage for creating current with a selected AC waveform between the first and second output terminals where the waveform of the main power source is generated by a waveform generator controlling a pulse width modulator circuit to determine the current operation of the output stage.
摘要翻译：一种用于沿着金属工件的两个边缘之间的凹槽沉积焊接金属的电弧焊机，其中所述焊工包括由第一导线器驱动的第一电极朝向所述凹槽中的点驱动的第二电极，由第二导线器驱动的第二电极朝向所述点以及主电源，其具有连接到第一电极的第一输出端子和连接到第二电极并直接或间接连接到金属工件的第二输出端子，以产生第二电极路径和工件路径。电源包括高速开关输出级，用于通过控制脉宽调制器电路的波形发生器在第一和第二输出端之间产生具有选定AC波形的电流，其中主波形发生器的波形由脉冲发生器产生，以确定电流运行的输出级。

8. 发明授权

US06940040B2 Electric arc welding system 有权
标题翻译：电弧焊系统
公开(公告)号：US06940040B2
公开(公告)日：2005-09-06
申请号：US10933659
申请日：2004-09-03
申请人： William S. Houston , Russell K. Myers , Elliott K. Stava
发明人： William S. Houston , Russell K. Myers , Elliott K. Stava
IPC分类号： B23K9/095 , B23K9/10 , B23K9/09
CPC分类号： B23K9/1062 , B23K9/0953 , B23K9/0956 , B23K9/1075
摘要： An electric arc welding system for creating an AC welding arc between an electrode and a workpiece wherein the system comprises a first controller for a first power supply to cause the first power supply to create an AC current between the electrode and workpiece by generating a switch signal or command with polarity reversing switching points in the first controller, with the first controller operated at first welding parameters in response to first power supply specific parameter signals to the first controller. The system has at least one slave controller for operating a slave power supply to create an AC current between the electrode and workpiece by reversing polarity of the AC current at switching points where the slave controller is operated at second welding parameters in response to second power supply specific parameter signals to the slave controller. An information network connected to the first controller and the slave controller and containing digital first and second power supply specific parameter signals for the first controller and the slave controller and a digital interface connects the first controller with the slave controller to control the switching points of said second power supply by the switch signal or command from the first controller.
摘要翻译：一种用于在电极和工件之间产生交流焊接电弧的电弧焊接系统，其中所述系统包括用于第一电源的第一控制器，以使所述第一电源通过产生开关信号来产生所述电极和工件之间的交流电流或具有第一控制器中极性反转切换点的命令，其中第一控制器响应于向第一控制器的第一电源特定参数信号，在第一焊接参数下操作。该系统具有至少一个从属控制器，用于操作从属电源以通过在从属控制器响应于第二电源的第二焊接参数操作的切换点处反转交流电流的极性，从而在电极和工件之间产生交流电流特定参数信号到从控制器。连接到第一控制器和从控制器并且包含第一控制器和从控制器的数字第一和第二电源特定参数信号的信息网络和数字接口将第一控制器与从控制器连接，以控制所述第一控制器和从属控制器的切换点第二电源由开关信号或来自第一控制器的命令。

9. 发明授权

US06930279B2 Electric arc welder and method for controlling the welding process of the welder 有权
标题翻译：电弧焊机及焊机焊接过程控制方法
公开(公告)号：US06930279B2
公开(公告)日：2005-08-16
申请号：US10626919
申请日：2003-07-25
申请人： Russell K. Myers , William S. Houston
发明人： Russell K. Myers , William S. Houston
IPC分类号： B23K9/073 , B23K9/09 , B23K9/095 , B23K9/10
CPC分类号： B23K9/0953 , B23K9/093 , B23K9/1062
摘要： An electric arc welder for performing a given weld process with a selected A.C. pulse current waveform performed between an electrode and a workpiece, where the current waveform includes a positive segment and a negative segment, with at least one segment including a peak current and background current. The welder comprises: a power source with a controller having a digital processor including a program to calculate the real time power factor of the weld current and weld voltage where the program includes an algorithm to calculate the rms weld voltage, the rms weld current and the average power of said power source; a circuit to multiply the rms current by the rms voltage to produce an rms power level; a circuit to divide the average power by the rms power to create a value representing the actual real time power factor of said power source; and, a circuit to adjust said background current to maintain said power factor at a given level, which is manually adjusted to set the heat of the weld.
摘要翻译：一种电弧焊机，用于在电极和工件之间执行所选择的AC脉冲电流波形执行给定的焊接过程，其中电流波形包括正段和负段，其中至少一段包括峰值电流和背景电流。焊机包括：具有控制器的电源，其具有数字处理器，该数字处理器包括用于计算焊接电流和焊接电压的实时功率因数的程序，其中程序包括用于计算均方根焊接电压，均方根焊接电流和所述电源的平均功率; 将均方根电流乘以均方根电压以产生均方根功率电平的电路; 将平均功率除以均方根功率以产生表示所述电源的实际实时功率因数的值的电路; 以及调整所述背景电流以将所述功率因数保持在给定水平的电路，其被手动调节以设定焊接的热量。

10. 发明授权

US06660966B2 Electric arc welding system 有权
公开(公告)号：US06660966B2
公开(公告)日：2003-12-09
申请号：US10236836
申请日：2002-09-06
申请人： William S. Houston , Russell K. Myers , Elliott K. Stava
发明人： William S. Houston , Russell K. Myers , Elliott K. Stava
IPC分类号： B23K910
CPC分类号： B23K9/1062 , B23K9/0953 , B23K9/0956 , B23K9/1075
摘要： An electric arc welding system for creating an AC welding arc between an electrode and a workpiece wherein the system comprises a first controller for a first power supply to cause the first power supply to create an AC current between the electrode and workpiece by generating a switch signal or command with polarity reversing switching points in the first controller, with the first controller operated at first welding parameters in response to first power supply specific parameter signals to the first controller. The system has at least one slave controller for operating a slave power supply to create an AC current between the electrode and workpiece by reversing polarity of the AC current at switching points where the slave controller is operated at second welding parameters in response to second power supply specific parameter signals to the slave controller. An information network connected to the first controller and the slave controller and containing digital first and second power supply specific parameter signals for the first controller and the slave controller and a digital interface connects the first controller with the slave controller to control the switching points of said second power supply by the switch signal or command from the first controller.

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