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    • 9. 发明申请
    • PROCESS FOR PRODUCING FIBER-REINFORCED RESIN MATERIAL
    • 生产纤维增强树脂材料的方法
    • US20130153130A1
    • 2013-06-20
    • US13819150
    • 2010-08-27
    • Tatsuya Kitagawa
    • Tatsuya Kitagawa
    • B29C65/00
    • B29C65/00B29C53/24B29C53/265B29C53/285B29C70/46B29C70/504B29K2101/12B32B3/28B32B5/12B32B5/26B32B2250/20B32B2260/023B32B2260/046B32B2262/0269B32B2262/0276B32B2262/101B32B2262/103B32B2262/106B32B2307/52B32B2605/00Y10T156/1016Y10T156/1018Y10T156/1039Y10T156/1044
    • There is provided a process for producing a fiber-reinforced resin material capable of mitigating damage to and defects in reinforcement fibers and of performing lamination with the reinforcement fibers positioned with ease, while at the same time causing them to conform to the shape of the mold with ease at the time of molding. It comprises at least: a step of producing a fiber-reinforced resin sheet (4A) from a reinforcement fiber sheet (2) and a resin sheet (3A) comprising a thermoplastic resin; a step of molding the fiber-reinforced resin sheet (4A) in such a manner as to form a protruding part (4c) on one face (4a) of the fiber-reinforced resin sheet (4A) along one direction and to form a recessed part (4d) along the one direction in another face (4b); a step of laminating the fiber-reinforced resin sheet (5A) while causing at least the protruding part (4c) of the molded fiber-reinforced resin sheet (5A) to engage with a fiber-reinforced resin sheet (5A) that is to be laminated therewith; and a step of molding the laminated fiber-reinforced resin sheets (5A) into the fiber-reinforced resin material while pressurizing and heating them so as to impregnate the reinforcement fibers with the thermoplastic resin.
    • 提供了一种能够减轻增强纤维的损伤和缺陷以及与轻松定位的增强纤维进行层压的纤维增强树脂材料的制造方法,同时使其与模具的形状一致 在成型时很容易。 其至少包括:从增强纤维片(2)和包含热塑性树脂的树脂片(3A)制造纤维增强树脂片(4A)的步骤; 在纤维强化树脂片(4A)的一个面(4a)上沿一个方向形成突出部(4c)的方式成型纤维强化树脂片(4A)的工序,形成凹部 部分(4d)沿着另一个面(4b)中的一个方向; 至少使纤维增强树脂片(5A)的突出部(4c)至少与纤维强化树脂片(5A)的突出部(4c)接合的纤维增强树脂片(5A) 与其层压; 以及将叠层纤维增强树脂片(5A)成型为纤维增强树脂材料,同时对其加压加热以使热塑性树脂浸渍增强纤维的步骤。