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    • 2. 发明授权
    • Precision roll turning lathe
    • 精密滚动车床
    • US08020268B2
    • 2011-09-20
    • US11762524
    • 2007-06-13
    • Takanobu AkiyamaSatoshi Kato
    • Takanobu AkiyamaSatoshi Kato
    • B23P23/02B23B29/24B23B29/32
    • B23B5/08B23B3/065B23B29/244B23B2220/12B23B2226/31B23B2260/0725B23B2270/54B23B2270/56B23C3/34Y10T29/5155Y10T29/5174Y10T82/2502Y10T82/2508Y10T82/2524Y10T82/2562Y10T82/2587
    • There is provided a precision roll turning lathe which can machine with high precision a three-dimensional pattern of three-sided pyramids or four-sided pyramids in the surface of a roll. The precision roll turning lather includes: a bed; a headstock, mounted on the bed, having a main spindle for rotating a roll as a workpiece while holding one end of the roll by means of a chuck; a tail stock, mounted on the bed and disposed opposite the headstock, for rotatably supporting the other end of the roll; a carriage including a saddle mounted on the bed movably in the longitudinal direction (Z-axis direction) of the roll, and a table mounted on the saddle movably in a direction (X-axis direction) perpendicular to the longitudinal direction of the roll; a tool swivel mounted on the table; a tool post mounted on the tool swivel and having a plurality of cutting tools attached thereto; a C-axis control means for performing control for carrying out circumferential indexing of the roll and control for continuously rotating the main shaft at a predetermined rotating speed; and a switching means for selective switching between the roll-indexing control and the control of continuous rotation of the main spindle.
    • 提供了一种精密滚动车床,其能够以高精度加工辊的表面中的三面金字塔或四边形金字塔的三维图案。 精密辊转发泡包括:一张床; 安装在床上的主轴箱具有主轴,用于通过卡盘保持辊的一端,将主轴作为工件旋转; 尾座,安装在床上并且设置在头架的对面,用于可旋转地支撑辊的另一端; 包括安装在所述床上的鞍座,所述鞍座沿所述辊的纵向方向(Z轴方向)可移动地安装;以及台架,其沿与所述辊的纵向方向垂直的方向(X轴方向)可移动地安装在所述鞍座上; 安装在桌子上的工具旋转装置; 安装在所述工具旋转件上并具有附接到其上的多个切削工具的工具柱; C轴控制装置,用于执行用于执行辊的周向分度的控制,并且以预定的转速连续旋转主轴的控制; 以及用于在辊分度控制和主轴的连续旋转的控制之间的选择性切换的切换装置。
    • 6. 发明申请
    • METHOD AND APPARATUS FOR MACHNING V GROOVES
    • 用于机械加工的方法和装置
    • US20100011920A1
    • 2010-01-21
    • US12503970
    • 2009-07-16
    • Takanobu AKIYAMASatoshi KatoHiroyuki KakishimaSumihisa Kondou
    • Takanobu AKIYAMASatoshi KatoHiroyuki KakishimaSumihisa Kondou
    • B23B1/00B23B5/36B23B7/00
    • B23B1/00B23B3/162B23B27/20B23B2220/12Y10T82/10Y10T82/13Y10T82/2502
    • There is provided a V-groove machining method and apparatus which, by measuring the depth of a V groove cut by a cutting tool and correcting the cutting depth of the cutting tool based on the measurement data, enables high precision machining of four-sided pyramids having vertices of a uniform height. The V-groove machining method includes the steps of: feeding a cutting tool relative to a workpiece in a first direction to create a first V groove, extending in the first direction, in the surface of the workpiece, and repeating this machining operation to create first V grooves at a predetermined pitch; moving the cutting tool along one of the first V grooves and scanning the first V groove with a distance sensor, disposed near the cutting tool, to measure the distance to the bottom of the first V groove, thereby detecting undulation of the bottom of the first V groove along the first direction; and feeding the cutting tool relative to the workpiece in a second direction orthogonal to the first direction to create a second V groove in the surface of the workpiece, and repeating this machining operation while correcting the position of the cutting tool in the machining position for each second V groove based on the results of detection of the undulation, thereby creating second V grooves at a predetermined pitch.
    • 提供了一种V槽加工方法和装置,通过测量由切削工具切割的V槽的深度,并且基于测量数据校正切削刀具的切削深度,能够实现四边锥体的高精度加工 具有均匀高度的顶点。 V槽加工方法包括以下步骤:在第一方向上相对于工件进给切削工具,以在工件的表面中产生在第一方向上延伸的第一V形槽,并重复该加工操作以产生 第一V槽以预定间距; 沿着所述第一V槽中的一个槽移动所述切削工具,并且设置在所述切削工具附近的距离传感器扫描所述第一V槽以测量到所述第一V槽的底部的距离,从而检测所述第一V槽的底部的起伏 V槽沿第一方向; 并且在与所述第一方向正交的第二方向上相对于所述工件进给所述切削工具,以在所述工件的表面中产生第二V形槽,并且在每个所述加工位置校正所述切削工具在所述加工位置中的位置的同时重复该加工操作 基于波动检测结果的第二V槽,从而以预定间距产生第二V槽。
    • 9. 发明申请
    • Programmable Controller
    • 可编程控制器
    • US20080082212A1
    • 2008-04-03
    • US11658612
    • 2005-07-22
    • Satoshi KatoTsutomu Araki
    • Satoshi KatoTsutomu Araki
    • G06F19/00
    • G05B9/03G05B19/058G05B2219/1184G05B2219/1186G05B2219/1189G05B2219/1195G05B2219/14007G05B2219/14054G05B2219/14116G05B2219/14126G05B2219/24173G05B2219/24184G05B2219/24186G05B2219/24196
    • While a microcomputer 100A is executing a self-diagnosis (A), second diagnosis pulse output means 110B of a B-system microcomputer 100B is not used utterly. Further, during this time, the B-system microcomputer 100B does not execute a processing relating to at least the self-diagnosis (A) utterly. By shifting the timings for the A-system and the B-system to output the diagnosis pulses, independencies can be secured between respective diagnosis processing (self-diagnoses (A) and (B)). Thus, the independencies between the A-system and the B-system can be verified briefly by the self-diagnosis (A) on the A-system side. Further, first diagnosis pulse group are outputted parallel and simultaneously from first diagnosis pulse output means 110A. Thus, since cyclic control is not required for respective external input devices, it can be done to verify the independencies between the A-system and the B-system within a short period of time.
    • 在微型计算机100A执行自诊断(A)的情况下,不完全使用B系统微计算机100B的第二诊断脉冲输出单元110B。 此外,在此期间,B系统微计算机100B完全不执行与至少自诊断(A)有关的处理。 通过移动A系统和B系统的定时输出诊断脉冲,可以在各自的诊断处理(自诊断(A)和(B))之间确保独立性。 因此,A系统和B系统之间的独立性可以通过A系统侧的自我诊断(A)进行简单的验证。 此外,第一诊断脉冲组从第一诊断脉冲输出装置110A并行输出。因此,由于对于各个外部输入装置不需要循环控制,因此可以进行A系统和B系统之间的独立性的验证 系统在短时间内。
    • 10. 发明申请
    • PRECISION ROLL TURNING LATHE
    • 精密滚筒滚轮
    • US20080011132A1
    • 2008-01-17
    • US11762524
    • 2007-06-13
    • TAKANOBU AKIYAMASATOSHI KATO
    • TAKANOBU AKIYAMASATOSHI KATO
    • B23B7/02
    • B23B5/08B23B3/065B23B29/244B23B2220/12B23B2226/31B23B2260/0725B23B2270/54B23B2270/56B23C3/34Y10T29/5155Y10T29/5174Y10T82/2502Y10T82/2508Y10T82/2524Y10T82/2562Y10T82/2587
    • There is provided a precision roll turning lathe which can machine with high precision a three-dimensional pattern of three-sided pyramids or four-sided pyramids in the surface of a roll. The precision roll turning lather includes: a bed; a headstock, mounted on the bed, having a main spindle for rotating a roll as a workpiece while holding one end of the roll by means of a chuck; a tail stock, mounted on the bed and disposed opposite the headstock, for rotatably supporting the other end of the roll; a carriage including a saddle mounted on the bed movably in the longitudinal direction (Z-axis direction) of the roll, and a table mounted on the saddle movably in a direction (X-axis direction) perpendicular to the longitudinal direction of the roll; a tool swivel mounted on the table a tool post mounted on the tool swivel and having a plurality of cutting tools attached thereto; a C-axis control means for performing control for carrying out circumferential indexing of the roll and control for continuously rotating the main shaft at a predetermined rotating speed; and a switching means for selective switching between the roll-indexing control and the control of continuous rotation of the main spindle.
    • 提供了一种精密滚动车床,其能够以高精度加工辊的表面中的三面金字塔或四边形金字塔的三维图案。 精密辊转发泡包括:一张床; 安装在床上的主轴箱具有主轴,用于通过卡盘保持辊的一端,将主轴作为工件旋转; 尾座,安装在床上并且设置在头架的对面,用于可旋转地支撑辊的另一端; 包括安装在所述床上的鞍座,所述鞍座沿所述辊的纵向方向(Z轴方向)可移动地安装;以及台架,其沿与所述辊的纵向方向垂直的方向(X轴方向)可移动地安装在所述鞍座上; 安装在所述工作台上的工具旋转装置,其安装在所述工具旋转件上并具有附接到其上的多个切割工具; C轴控制装置,用于执行用于执行辊的周向分度的控制,并且以预定的转速连续旋转主轴的控制; 以及用于在辊分度控制和主轴的连续旋转的控制之间的选择性切换的切换装置。