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1. 发明申请

US20070155849A1 Reinforced resin-derived carbon foam 失效
标题翻译：增强树脂衍生的碳泡沫
公开(公告)号：US20070155849A1
公开(公告)日：2007-07-05
申请号：US11321739
申请日：2005-12-29
申请人： Douglas Miller , Irwin Lewis , Richard Shao , Mehmet Yazici
发明人： Douglas Miller , Irwin Lewis , Richard Shao , Mehmet Yazici
IPC分类号： C08G8/00 , C08G10/00 , C08G73/10 , D01F9/12 , C01B31/08
CPC分类号： C08G8/10 , C04B35/83 , C04B38/0022 , C04B2111/00431 , C04B2111/00853 , C04B2111/00939 , C04B2111/2046 , C04B2111/52 , C04B2235/48 , C04B2235/483 , C04B2235/5248 , C04B2235/787 , C08J9/0085 , C08J2203/06 , C08J2361/06 , Y10S521/919 , Y10T428/30 , C04B38/0064 , C04B38/0074 , C04B38/08
摘要： A reinforced carbon foam material is formed from carbon fibers incorporated within a carbon foam's structure. First, carbon fiber bundles are combined with a liquid resol resin. The carbon fiber bundles separate into individual carbon fiber filaments and disperse throughout the liquid resol resin. Second, the carbon fiber resin mixture is foamed thus fixing the carbon fibers in a permanent spatial arrangement within the phenolic foam. The foam is then carbonized to create a carbon fiber reinforced foam with improved graphitic characteristics as well as increased strength. Optionally, various additives can be introduced simultaneously with the addition of the carbon fiber bundles into the liquid resol, which can improve the graphitic nature of the final carbon foam material and/or increase the foam's resistance to oxidation.
摘要翻译：增强碳泡沫材料由掺入碳泡沫结构中的碳纤维形成。首先，将碳纤维束与液体甲醛树脂组合。碳纤维束分成单独的碳纤维长丝，并分散在整个液体甲醛树脂中。第二，将碳纤维树脂混合物发泡，从而将酚醛泡沫塑料中的永久性空间布置的碳纤维固定。然后将泡沫碳化以产生具有改善的石墨特性以及增加的强度的碳纤维增强泡沫。任选地，可以将各种添加剂同时引入，将碳纤维束加入到液体甲醇溶胶中，这可以改善最终的碳泡沫材料的石墨性质和/或增加泡沫的抗氧化性。

2. 发明申请

US20070155848A1 Oxidation resistant carbon foam 审中-公开
标题翻译：耐氧化碳泡沫
公开(公告)号：US20070155848A1
公开(公告)日：2007-07-05
申请号：US11322080
申请日：2005-12-29
申请人： Douglas Miller , Irwin Lewis , Richard Shao , Terrence Pirro , Orest Andrianowycz
发明人： Douglas Miller , Irwin Lewis , Richard Shao , Terrence Pirro , Orest Andrianowycz
IPC分类号： C08G63/00
CPC分类号： C04B41/5092 , C04B38/0032 , C04B41/5006 , C04B41/85 , C04B2111/00431 , C04B41/0072 , C04B41/4535 , C04B41/502 , C04B35/52 , C04B38/0054 , C04B38/0061 , C04B38/0074
摘要： A carbon foam material with an improved oxidation resistance is created by blending formaldehyde with phenol to form a reactive mixture, polymerizing the reactive mixture with a non-oxidation promoting basic catalyst to form a resin article, foaming the resin article to create phenolic foam, and carbonizing the phenolic foam to create the carbon foam with an increased oxidation resistance. Specifically, the oxidation resistant carbon foam has a sodium content of approximately 0%. This inventive foam may also contain one or more oxidization inhibitors to impede the oxidation of the carbon foam when the foam is exposed to an oxidizing environment.
摘要翻译：通过将甲醛与苯酚混合以形成反应性混合物，使反应混合物与非氧化促进碱性催化剂聚合以形成树脂制品，使树脂制品发泡以产生酚醛泡沫，并产生酚醛泡沫，产生具有改善抗氧化性的碳泡沫材料，以及碳化酚醛泡沫以产生具有增加的抗氧化性的碳泡沫。具体地说，抗氧化碳泡沫的钠含量约为0％。当泡沫暴露于氧化环境时，本发明的泡沫体还可含有一种或多种氧化抑制剂，以阻止碳泡沫的氧化。

3. 发明申请

US20070154702A1 Glassy carbon coated carbon foam 审中-公开
标题翻译：玻璃碳碳碳泡沫
公开(公告)号：US20070154702A1
公开(公告)日：2007-07-05
申请号：US11321693
申请日：2005-12-29
申请人： Douglas Miller , Irwin Lewis , Richard Shao
发明人： Douglas Miller , Irwin Lewis , Richard Shao
IPC分类号： B32B9/00
CPC分类号： C04B41/526 , C01B32/00 , C04B38/0032 , C04B41/009 , C04B41/89 , C04B2111/0087 , Y10T428/249987 , Y10T428/249988 , Y10T428/24999 , Y10T428/249991 , C04B35/52 , C04B41/4539 , C04B41/5001 , C04B41/4554
摘要： A glassy carbon coated carbon foam material is formed by coating carbon foam with a glassy carbon layer. Carbon foam may be produced by carbonizing a phenolic or polyurethane foam at high temperatures in an inert atmosphere. The carbon foam is then machined to a desired shape and treated with a fine carbon or graphite powder to the surface. Subsequently a resin is applied to the surface of the carbon foam, and the coated carbon foam block is fired to carbonize the resin coating into a glassy carbon coating. The firing and coating are repeated until the desired coating thickness and surface properties are achieved.
摘要翻译：通过用碳玻璃碳层涂覆碳泡沫形成玻璃碳涂覆的碳泡沫材料。可以通过在惰性气氛中高温下将酚醛或聚氨酯泡沫碳化来生产碳泡沫。然后将碳泡沫机加工成所需的形状，并将细碳或石墨粉末处理到表面。随后将树脂施加到碳泡沫的表面上，并且将涂覆的碳泡沫块烧制以将树脂涂层碳化成玻璃碳涂层。重复烧制和涂覆，直到达到所需的涂层厚度和表面性能。

4. 发明申请

US20060159905A1 Sealant for high strength carbon foam 失效
标题翻译：高强度碳泡沫密封剂
公开(公告)号：US20060159905A1
公开(公告)日：2006-07-20
申请号：US11137111
申请日：2005-05-25
申请人： Richard Shao , Douglas Miller , Irwin Lewis , Robert Mercuri
发明人： Richard Shao , Douglas Miller , Irwin Lewis , Robert Mercuri
IPC分类号： B32B3/26 , B32B7/12 , B32B27/00 , B32B15/04
CPC分类号： B32B27/18 , C04B38/0032 , C04B41/009 , C04B41/4823 , C04B41/83 , C09K3/10 , C09K2200/02 , Y10T428/249953 , Y10T428/249982 , Y10T428/249983 , Y10T428/249991 , Y10T428/28 , C04B41/4535 , C04B41/4547 , C04B41/5001 , C04B35/52 , C04B38/0074 , C04B38/00 , C04B35/524 , C04B38/0054 , C04B38/0067
摘要： A sealant useful for sealing the surfaces of carbon foams to provide a surface useful for, inter alia, composite tooling or other high temperature applications or for bonding of carbon foams together to form larger blocks.
摘要翻译：用于密封碳泡沫表面以提供用于尤其是复合模具或其它高温应用或用于将碳泡沫粘合在一起以形成更大块的表面的密封剂。

5. 发明申请

US20070154381A1 Carbon foam with improved graphitizability 审中-公开
标题翻译：具有改善石墨化性能的碳泡沫
公开(公告)号：US20070154381A1
公开(公告)日：2007-07-05
申请号：US11321714
申请日：2005-12-29
申请人： Douglas Miller , Irwin Lewis , Richard Shao , Terrence Pirro
发明人： Douglas Miller , Irwin Lewis , Richard Shao , Terrence Pirro
IPC分类号： C01B31/02 , C01B31/04
CPC分类号： C04B38/0032 , C04B35/524 , C04B2111/00258 , C04B2111/00431 , C04B2111/763 , C04B2111/94 , C04B2201/32 , C04B2235/3409 , C04B2235/3821 , C04B2235/421 , C04B2235/48 , C04B35/52 , C04B38/0051 , C04B38/0054 , C04B38/0067 , C04B38/0074
摘要： A carbon foam material with improved graphitizability is formed by including a graphitization promoting additive into the carbon foam. The graphitization promoting additive greatly improves the graphitic structure of the carbon foam resulting in a carbon foam with much greater thermal and electrical conductivities. This inventive foam may be created by introducing the graphitization promoting additive during the catalysis of a phenol-aldehyde mixture to a form phenolic resin or during the conversion of the phenolic resin to a phenolic foam. Alternatively, the graphitization promoting additive can be fixed onto a preformed carbon foam.
摘要翻译：通过在碳泡沫中包含石墨化促进添加剂来形成具有改善的石墨化性质的碳泡沫材料。石墨化促进添加剂大大改善了碳泡沫的石墨结构，导致碳泡沫具有更高的热和电导率。本发明的泡沫可以通过在苯酚 - 醛混合物催化成酚醛树脂或将酚醛树脂转化成酚醛泡沫体期间引入石墨化促进添加剂来产生。或者，可将石墨化促进添加剂固定在预先形成的碳泡沫上。

6. 发明申请

US20070155847A1 High surface area activated carbon foam 审中-公开
标题翻译：高表面活性炭泡沫
公开(公告)号：US20070155847A1
公开(公告)日：2007-07-05
申请号：US11321757
申请日：2005-12-29
申请人： Douglas Miller , Irwin Lewis , Richard Shao , Terrence Pirro
发明人： Douglas Miller , Irwin Lewis , Richard Shao , Terrence Pirro
IPC分类号： C08G63/00
CPC分类号： C04B38/0032 , C04B2111/00793 , C04B35/52
摘要： An activated carbon foam material with improved graphitizability is formed by including an oxidation promoting metal-containing additive into the carbon foam and subsequently heat treating the foam in a reactive atmosphere. The oxidation promoting metal-containing additive greatly improves the development of the carbon foam's ramified pore system resulting in a carbon foam with a much greater surface area. This inventive foam may be created by introducing the oxidation promoting metal by way of an oxidation catalyst during the polymerization of the phenolic resin or as a inorganic chemical activating agent to the formed phenolic resin. The foam is then heated in a reactive atmosphere to produce an activated foam with a surface area of from about 200 m2/g to about 3000 m2/g.
摘要翻译：通过在碳泡沫中包含含氧化促进金属的添加剂并随后在反应性气氛中对泡沫进行热处理，形成具有改善的石墨化性的活性炭泡沫材料。含氧化促进金属的添加剂大大改善了碳泡沫的分枝孔体系的发展，导致具有更大表面积的碳泡沫。本发明的泡沫体可以通过在酚醛树脂的聚合过程中通过氧化催化剂引入氧化促进金属或作为无机化学活化剂引入所形成的酚醛树脂中来产生。然后将泡沫在反应性气氛中加热以产生表面积为约200m 2 / g至约3000m 2 / g的活化泡沫。

7. 发明申请

US20070141344A1 Laminated carbon foam sandwich for naval decking 失效
标题翻译：层压碳泡沫三明治海军甲板
公开(公告)号：US20070141344A1
公开(公告)日：2007-06-21
申请号：US11367776
申请日：2006-03-03
申请人： Douglas Miller , Irwin Lewis , Richard Shao
发明人： Douglas Miller , Irwin Lewis , Richard Shao
IPC分类号： B32B9/00
CPC分类号： B32B5/18 , B32B5/245 , B32B15/046 , B32B2250/40 , B32B2262/0269 , B32B2262/101 , B32B2262/106 , B32B2266/0278 , B32B2266/0285 , B32B2307/54 , B32B2307/542 , B32B2307/552 , B32B2307/718 , B32B2307/72 , B32B2605/12 , B63B3/48 , B63B3/68 , C04B38/0032 , Y10T428/30 , C04B35/524 , C04B38/0054 , C04B38/0067 , C04B38/0074
摘要： A laminate sandwich structure useful for, inter alia, decking for naval vessels, which includes a core formed of carbon foam having a ratio of compressive strength to density of at least about 7000 psi/g/cc.
摘要翻译：一种层压夹层结构，尤其用于海军船只的甲板，其包括由碳泡沫形成的芯，其压缩强度与密度之比至少为约7000psi / g / cc。

8. 发明申请

US20070218272A1 Cement For Carbon Articles 失效
标题翻译：碳素水泥
公开(公告)号：US20070218272A1
公开(公告)日：2007-09-20
申请号：US11677613
申请日：2007-02-22
申请人： Richard Shao , Irwin Lewis
发明人： Richard Shao , Irwin Lewis
IPC分类号： B32B7/12
CPC分类号： B32B27/18 , C04B38/0032 , C04B41/009 , C04B41/4823 , C04B41/83 , C09K3/10 , C09K2200/02 , Y10T428/249953 , Y10T428/249982 , Y10T428/249983 , Y10T428/249991 , Y10T428/28 , C04B41/4535 , C04B41/4547 , C04B41/5001 , C04B35/52 , C04B38/0074 , C04B38/00 , C04B35/524 , C04B38/0054 , C04B38/0067
摘要： A cement useful for bonding carbon articles or sealing the surfaces of carbon articles to provide a surface useful for, inter alia, composite tooling or other high temperature applications or for bonding of carbon articles together to form larger blocks.
摘要翻译：用于粘结碳制品或密封碳制品表面的水泥，以提供用于尤其是复合模具或其它高温应用或用于将碳制品粘合在一起以形成更大块的表面。

9. 发明申请

US20060192311A1 Process for making graphite articles 失效
公开(公告)号：US20060192311A1
公开(公告)日：2006-08-31
申请号：US11148155
申请日：2005-06-08
申请人： James Kortovich , Richard Shao , Irwin Lewis , Richard Lewis , Dai Huang
发明人： James Kortovich , Richard Shao , Irwin Lewis , Richard Lewis , Dai Huang
IPC分类号： C01B31/00 , C01B31/04
CPC分类号： C04B35/522 , B29C47/0016 , B29C47/788 , B29C47/822 , B29C47/8805 , C04B35/532 , C04B35/83 , C04B2235/3272 , C04B2235/526 , C04B2235/5264 , C04B2235/5272 , C04B2235/5436 , C04B2235/6021 , C04B2235/77 , C04B2235/96 , C04B2235/9607
摘要： A process for preparing graphite articles is presented. In particular, the process includes employing a particulate fraction comprising at least about 35 weight percent coke, coal or combinations thereof having a diameter such that a major fraction of it passes through a 0.25 mm to 25 mm mesh screen. The particulate fraction is mixed with a liquid or solid pitch binder, to form a stock blend; the stock blend is extruded to form a green stock; the green stock is baked to form a carbonized stock; and the carbonized stock is graphitized. The stock blend further includes carbon fibers added after mixing of the particulate fraction and pitch has begun.

10. 发明申请

US20080060282A1 Insulated Panel For Mine Safe Rooms 失效
标题翻译：矿用安全房绝缘板
公开(公告)号：US20080060282A1
公开(公告)日：2008-03-13
申请号：US11773099
申请日：2007-07-03
申请人： Douglas Miller , Richard Shao , Mark Segger , Yevegiy Griffin
发明人： Douglas Miller , Richard Shao , Mark Segger , Yevegiy Griffin
IPC分类号： E04B2/00 , E04B2/02 , E04H9/00
CPC分类号： C04B38/0032 , E04C2/296 , Y10T428/30 , C04B35/524 , C04B38/0054 , C04B38/0067 , C04B38/0074
摘要： A structural insulated panel for use in a mine safe room, which includes a carbon foam core having a high ratio of compressive strength to density, desirable fire retardant properties, and resistance to environmental stress. The carbon foam structural insulated panel also includes a first layer and a second layer bound to a first surface and second surface of the carbon foam core.
摘要翻译：一种用于矿井安全室的结构性绝缘板，其包括具有高抗压强度与密度比，预期的阻燃性能和耐环境应力的碳泡沫芯。碳泡沫结构绝缘板还包括结合到碳泡沫芯的第一表面和第二表面的第一层和第二层。

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