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    • 6. 发明申请
    • Method and apparatus for production of sub-denier spunbond nonwovens
    • 生产亚尼尔纺粘非织造布的方法和设备
    • US20030042651A1
    • 2003-03-06
    • US10152134
    • 2002-05-21
    • Gerald C. NajourGregory F. Ward
    • D01D005/088D01D005/098D04H003/02D04H003/00D04H005/00D04H013/00
    • D04H3/16D01D5/0985Y10T442/614Y10T442/625Y10T442/626Y10T442/681
    • A unique isotropic sub-denier spunbond nonwoven product created by an apparatus and method comprising a unique multi-head resin metering system, a spinneret head with spinning sections, separated by a quench fluid extraction zone, a two sided, multilevel quench system, a fluid volume control infuser system which automatically guides the filaments into the filament drawing system while conserving energy by using a portion of the quench fluid as part of the drawing fluid and also minimizing turbulence at the entrance to the draw slot. The filament drawing system comprises a draw jet assembly with adjustable primary and secondary jet-nozzles and a variable width draw jet-slot. The entire draw jet assembly is moveable vertically for filament optimization. The offset, constant flow secondary jet-nozzle system provides an unexpectedly high velocity increment to the filaments by oscillating the filaments and increasing their drag resulting in remarkably low fiber denier on the order of 0.5 to 1.2. The apparatus also embodies a draw jet extension with an adjustable slot and contains two in-line or tandem which are also adjustable and maintain fiber tension and draw force through the lower end of the draw system. Drawn filaments are decelerated in an adjustable fluid volume control diffuser system which controls the amount and pressure of fluid in the diffuser and controls turbulence. The filaments enter into the fluid control system and begin to describe a downward spiraling motion results in remarkably uniform isotropic web where the machine to cross direction ratios of the bonded web physical properties such as tensile strength and elongation approach a ratio of 1:1.
    • 由独特的多头树脂计量系统的设备和方法制成的独特的各向同性亚旦尼尔纺粘无纺织物,具有纺丝部分的喷丝头,由骤冷流体萃取区分离,双面多级淬火系统,流体 音量控制输入器系统,其通过使用一部分骤冷流体作为绘图流体的一部分来自动地将细丝引导到细丝拉伸系统中同时节省能量,并且还使拉拔槽入口处的湍流最小化。 长丝拉伸系统包括具有可调节的初级和次级喷射喷嘴和可变宽度的喷射喷嘴的拉伸喷射组件。 整个喷射器组件可垂直移动,用于灯丝优化。 偏移的恒流二次喷嘴系统通过振荡细丝并增加它们的阻力,从而提供出乎意料的高速度的增量,导致显着低的纤维旦数在0.5至1.2量级。 该装置还体现了具有可调节槽的拉伸喷射延伸部并且包含两个在线或串联的,其也是可调节的,并且通过拉制系统的下端保持纤维张力和拉力。 拉丝丝在可调节的流体体积控制扩散系统中减速,其控制扩散器中的流体的量和压力并控制湍流。 长丝进入流体控制系统并开始描述向下螺旋运动,导致显着均匀的各向同性织物,其中粘结纤维网物理性能如拉伸强度和伸长率的机器横向比例接近1:1的比例。