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1. 发明授权

US09076581B2 Method for manufacturing high temperature electromagnetic coil assemblies including brazed braided lead wires 有权
标题翻译：用于制造包括钎焊编织导线的高温电磁线圈组件的方法
公开(公告)号：US09076581B2
公开(公告)日：2015-07-07
申请号：US13460446
申请日：2012-04-30
申请人： James Piascik , Robert Franconi , Jacob Harding , Jimmy Wiggins , Eric Passman , Richard Fox
发明人： James Piascik , Robert Franconi , Jacob Harding , Jimmy Wiggins , Eric Passman , Richard Fox
IPC分类号： H01F7/06 , H01F5/04 , H01F41/10
CPC分类号： H01F27/2828 , H01F5/04 , H01F27/29 , H01F27/303 , H01F27/323 , H01F41/10 , Y10T29/49071
摘要： By way of example, a method for manufacturing an electromagnetic coil assembly includes the steps of providing a braided aluminum lead wire having a first end portion and a second end portion, brazing the first end portion of the braided aluminum lead wire to a first electrically-conductive interconnect member, and winding a magnet wire into an electromagnetic coil. The second end portion of the braided aluminum lead wire is joined to the magnet wire after the step of brazing.
摘要翻译：作为示例，制造电磁线圈组件的方法包括以下步骤：提供具有第一端部和第二端部的编织铝导线，将编织铝导线的第一端部钎焊到第一电连接线，导电互连构件，以及将电磁线圈缠绕到电磁线圈中。编织铝导线的第二端部在钎焊步骤之后接合到电磁线。

2. 发明申请

US20130285777A1 HIGH TEMPERATURE ELECTROMAGNETIC COIL ASSEMBLIES INCLUDING BRAIDED LEAD WIRES AND METHODS FOR THE FABRICATION THEREOF 有权
标题翻译：高温电磁线圈组件，其中包括布线引线及其制造方法
公开(公告)号：US20130285777A1
公开(公告)日：2013-10-31
申请号：US13460460
申请日：2012-04-30
申请人： James Piascik , Jacob Harding , Eric Passman , Robert Franconi , Richard Fox
发明人： James Piascik , Jacob Harding , Eric Passman , Robert Franconi , Richard Fox
IPC分类号： H01F5/00 , H01F41/10
CPC分类号： H01F5/04 , H01F27/327 , H01F41/10 , H01F41/127 , Y10T29/49071
摘要： Embodiments of an electromagnetic coil assembly are provided, as are methods for the manufacture of an electromagnetic coil assembly. In one embodiment, the electromagnetic coil assembly includes coiled magnet wire and a braided lead wire, which has a first end segment electrically coupled to the coiled magnet wire and having a second end segment. The electromagnetic coil assembly further includes an electrically-conductive member to which the second end segment of the braided lead wire is crimped.
摘要翻译：提供电磁线圈组件的实施例，以及用于制造电磁线圈组件的方法。在一个实施例中，电磁线圈组件包括线圈电磁线和编织引线，其具有电耦合到线圈电磁线并具有第二端段的第一端段。电磁线圈组件还包括导电构件，编织引线的第二端段被压接到该导电构件。

3. 发明申请

US20120225784A1 HIGH TEMPERATURE ELECTROMAGNETIC COIL ASSEMBLIES AND METHODS FOR THE PRODUCTION THEREOF 有权
标题翻译：高温电磁线圈组件及其生产方法
公开(公告)号：US20120225784A1
公开(公告)日：2012-09-06
申请号：US13038838
申请日：2011-03-02
申请人： James Piascik , Eric Passman , Reza Oboodi , Robert Franconi , Richard Fox , Gary J Seminara , Gene Holden , Jacob Harding
发明人： James Piascik , Eric Passman , Reza Oboodi , Robert Franconi , Richard Fox , Gary J Seminara , Gene Holden , Jacob Harding
IPC分类号： H01L39/02 , H01F5/00 , H01L39/24
CPC分类号： H01F27/323 , H01B1/02 , H01B3/12 , H01B3/14 , H01F5/06 , H01F7/1607 , H01F21/06 , H01F27/04 , H01F27/2823 , H01F27/325 , H01F27/327 , H01F41/066 , H01F41/12 , Y10T29/4902 , Y10T29/49071 , Y10T29/49073 , Y10T29/4913
摘要： Embodiments of a high temperature electromagnetic coil assembly are provided, as are embodiments of a method for fabricating such a high temperature electromagnetic coil assembly. In one embodiment, the method includes the steps of applying a high thermal expansion ceramic coating over an anodized aluminum wire, coiling the coated anodized aluminum wire around a support structure, and curing the high thermal expansion ceramic coating after coiling to produce an electrically insulative, high thermal expansion ceramic body in which the coiled anodized aluminum wire is embedded.
摘要翻译：提供高温电磁线圈组件的实施例，如制造这种高温电磁线圈组件的方法的实施例。在一个实施例中，该方法包括以下步骤：在阳极氧化铝线上施加高热膨胀陶瓷涂层，将涂覆的阳极氧化铝线卷绕在支撑结构周围，以及在卷绕之后固化高热膨胀陶瓷涂层以产生电绝缘的，嵌入阳极氧化线的高热膨胀陶瓷体。

4. 发明授权

US08754735B2 High temperature electromagnetic coil assemblies including braided lead wires and methods for the fabrication thereof 有权
标题翻译：包括编织引线的高温电磁线圈组件及其制造方法
公开(公告)号：US08754735B2
公开(公告)日：2014-06-17
申请号：US13460460
申请日：2012-04-30
申请人： James Piascik , Jacob Harding , Eric Passman , Robert Franconi , Richard Fox
发明人： James Piascik , Jacob Harding , Eric Passman , Robert Franconi , Richard Fox
IPC分类号： H01F27/29
CPC分类号： H01F5/04 , H01F27/327 , H01F41/10 , H01F41/127 , Y10T29/49071
摘要： Embodiments of an electromagnetic coil assembly are provided, as are methods for the manufacture of an electromagnetic coil assembly. In one embodiment, the electromagnetic coil assembly includes coiled magnet wire and a braided lead wire, which has a first end segment electrically coupled to the coiled magnet wire and having a second end segment. The electromagnetic coil assembly further includes an electrically-conductive member to which the second end segment of the braided lead wire is crimped.
摘要翻译：提供电磁线圈组件的实施例，以及用于制造电磁线圈组件的方法。在一个实施例中，电磁线圈组件包括线圈电磁线和编织引线，其具有电耦合到线圈电磁线并具有第二端段的第一端段。电磁线圈组件还包括导电构件，编织引线的第二端段被压接到该导电构件。

5. 发明授权

US08572838B2 Methods for fabricating high temperature electromagnetic coil assemblies 有权
标题翻译：制造高温电磁线圈组件的方法
公开(公告)号：US08572838B2
公开(公告)日：2013-11-05
申请号：US13038838
申请日：2011-03-02
申请人： James Piascik , Eric Passman , Reza Oboodi , Robert Franconi , Richard Fox , Gary J. Seminara , Gene Holden , Jacob Harding
发明人： James Piascik , Eric Passman , Reza Oboodi , Robert Franconi , Richard Fox , Gary J. Seminara , Gene Holden , Jacob Harding
IPC分类号： H01F7/06
CPC分类号： H01F27/323 , H01B1/02 , H01B3/12 , H01B3/14 , H01F5/06 , H01F7/1607 , H01F21/06 , H01F27/04 , H01F27/2823 , H01F27/325 , H01F27/327 , H01F41/066 , H01F41/12 , Y10T29/4902 , Y10T29/49071 , Y10T29/49073 , Y10T29/4913
摘要： Embodiments of a high temperature electromagnetic coil assembly are provided, as are embodiments of a method for fabricating such a high temperature electromagnetic coil assembly. In one embodiment, the method includes the steps of applying a high thermal expansion ceramic coating over an anodized aluminum wire, coiling the coated anodized aluminum wire around a support structure, and curing the high thermal expansion ceramic coating after coiling to produce an electrically insulative, high thermal expansion ceramic body in which the coiled anodized aluminum wire is embedded.
摘要翻译：提供高温电磁线圈组件的实施例，如制造这种高温电磁线圈组件的方法的实施例。在一个实施例中，该方法包括以下步骤：在阳极氧化铝线上施加高热膨胀陶瓷涂层，将涂覆的阳极氧化铝线卷绕在支撑结构周围，以及在卷绕之后固化高热膨胀陶瓷涂层以产生电绝缘的，嵌入阳极氧化线的高热膨胀陶瓷体。

6. 发明申请

US20130285776A1 HIGH TEMPERATURE ELECTROMAGNETIC COIL ASSEMBLIES INCLUDING BRAZED BRAIDED LEAD WIRES AND METHODS FOR THE FABRICATION THEREOF 有权
标题翻译：高温电磁线圈组件，其中包括布置的布线引线及其制造方法
公开(公告)号：US20130285776A1
公开(公告)日：2013-10-31
申请号：US13460446
申请日：2012-04-30
申请人： James Piascik , Robert Franconi , Jacob Harding , Jimmy Wiggins , Eric Passman , Richard Fox
发明人： James Piascik , Robert Franconi , Jacob Harding , Jimmy Wiggins , Eric Passman , Richard Fox
IPC分类号： H01F7/06
CPC分类号： H01F27/2828 , H01F5/04 , H01F27/29 , H01F27/303 , H01F27/323 , H01F41/10 , Y10T29/49071
摘要： Embodiments of an electromagnetic coil assembly are provided, as are methods for the manufacture of an electromagnetic coil assembly. In one embodiment, the method for manufacturing an electromagnetic coil assembly includes the steps of providing a braided aluminum lead wire having a first end portion and a second end portion, brazing the first end portion of the braided aluminum lead wire to a first electrically-conductive interconnect member, and winding a magnet wire into an electromagnetic coil. The second end portion of the braided aluminum lead wire is joined to the magnet wire after the step of brazing.
摘要翻译：提供电磁线圈组件的实施例，以及用于制造电磁线圈组件的方法。在一个实施例中，制造电磁线圈组件的方法包括以下步骤：提供具有第一端部和第二端部的编织铝导线，将编织铝导线的第一端部钎焊到第一导电并将电磁线圈缠绕在电磁线圈中。编织铝导线的第二端部在钎焊步骤之后接合到电磁线。

7. 发明授权

US08994486B2 Electromagnetic coil assemblies including disparate wire splice connectors, disparate wire splice connectors, and associated methods 有权
标题翻译：电磁线圈组件包括不同的电线接头连接器，不同的电线接头连接器和相关方法
公开(公告)号：US08994486B2
公开(公告)日：2015-03-31
申请号：US13493879
申请日：2012-06-11
申请人： Gene Holden , Jacob Harding
发明人： Gene Holden , Jacob Harding
IPC分类号： H01F27/28 , B23K1/00 , B23K1/19 , H01F5/04 , H01R4/02 , H01R4/70 , H01R43/02
CPC分类号： H01R4/022 , B23K1/0016 , B23K1/19 , B23K2103/10 , H01F5/04 , H01R4/70 , H01R43/02
摘要： Embodiments of a method are provided for joining a secondary wire to a magnet wire, such as a fine gauge aluminum or silver wire. Further provided are embodiments of a disparate wire splice connector and embodiments of an electromagnetic coil assembly including such a splice connector. In one embodiment, the electromagnetic coil assembly includes disparate wire splice connector having a first blind bore and a second blind bore. A coiled magnet wire having a segment inserted into the first blind bore is soldered to the disparate wire splice connector. A secondary wire having a segment inserted into the second blind bore is also soldered to the disparate wire splice connector such that the secondary wire is electrically coupled to the coiled magnet wire through the disparate wire splice connector.
摘要翻译：提供了一种方法的实施例，用于将二次线连接到诸如精细规格的铝或银线的电磁线。还提供了不同的接线连接器和包括这种接头连接器的电磁线圈组件的实施例的实施例。在一个实施例中，电磁线圈组件包括具有第一盲孔和第二盲孔的不同的接头连接器。具有插入到第一盲孔中的段的线圈电磁线被焊接到不同的电线接头连接器。具有插入到第二盲孔中的段的次级线也被焊接到不同的线接头连接器，使得次级线通过不同的线接头连接器电耦合到线圈电磁线。

8. 发明授权

US09203228B2 Electrical winding and termination interface 有权
标题翻译：电气绕组和终端接口
公开(公告)号：US09203228B2
公开(公告)日：2015-12-01
申请号：US12771877
申请日：2010-04-30
申请人： Gene Holden , Jacob Harding
发明人： Gene Holden , Jacob Harding
IPC分类号： H02G15/007 , B21C47/02 , B21F3/00
CPC分类号： H02G11/02 , B21C47/02 , B21F3/00 , F16L3/1218 , H01B3/12 , H02G15/007 , Y10T29/49002
摘要： Methods and devices are provided for supporting a wire having a minimum tolerable bend radius. The device comprises a core portion with a longitudinal axis supporting at least a first portion of the wire and a flange portion attached to the core portion supporting at least a second portion of the wire. The device has at least one hole with a first opening in the first surface defined by a first rim and a second opening in the second surface defined by a second rim. The hole allows the wire to pass through and also supports the wire. The hole is oriented in three dimensions to forestall a bend that may occur in the wire having a bend radius that is less than the minimum tolerable bend radius of the wire.
摘要翻译：提供了用于支撑具有最小可容忍弯曲半径的导线的方法和装置。该装置包括具有支撑线的至少第一部分的纵向轴线的芯部分和附接到支撑至少第二部分线的芯部分的凸缘部分。该装置具有至少一个孔，该第一开口在第一表面中由第一边缘限定，第二开口由第二边缘限定。该孔允许线穿过并且还支撑线。孔的三维取向以防止可能发生在弯曲半径小于线的最小可容忍弯曲半径的线中的弯曲。

9. 发明申请

US20130082809A1 ELECTROMAGNETIC COIL ASSEMBLIES INCLUDING DISPARATE WIRE SPLICE CONNECTORS, DISPARATE WIRE SPLICE CONNECTORS, AND ASSOCIATED METHODS 有权
标题翻译：电磁线圈组件，包括不同的电线连接器，不同的电线连接器及相关方法
公开(公告)号：US20130082809A1
公开(公告)日：2013-04-04
申请号：US13493879
申请日：2012-06-11
申请人： Gene Holden , Jacob Harding
发明人： Gene Holden , Jacob Harding
IPC分类号： H01F5/04 , H01R4/02
CPC分类号： H01R4/022 , B23K1/0016 , B23K1/19 , B23K2103/10 , H01F5/04 , H01R4/70 , H01R43/02
摘要： Embodiments of a method are provided for joining a secondary wire to a magnet wire, such as a fine gauge aluminum or silver wire. Further provided are embodiments of a disparate wire splice connector and embodiments of an electromagnetic coil assembly including such a splice connector. In one embodiment, the electromagnetic coil assembly includes disparate wire splice connector having a first blind bore and a second blind bore. A coiled magnet wire having a segment inserted into the first blind bore is soldered to the disparate wire splice connector. A secondary wire having a segment inserted into the second blind bore is also soldered to the disparate wire splice connector such that the secondary wire is electrically coupled to the coiled magnet wire through the disparate wire splice connector.
摘要翻译：提供了一种方法的实施例，用于将二次线连接到诸如精细规格的铝或银线的电磁线。还提供了不同的接线连接器和包括这种接头连接器的电磁线圈组件的实施例的实施例。在一个实施例中，电磁线圈组件包括具有第一盲孔和第二盲孔的不同的接头连接器。具有插入到第一盲孔中的段的线圈电磁线被焊接到不同的电线接头连接器。具有插入到第二盲孔中的段的次级线也被焊接到不同的线接头连接器，使得次级线通过不同的线接头连接器电耦合到线圈电磁线。

10. 发明授权

US08205786B1 Electromagnetic coil assemblies including aluminum wire splice connectors, aluminum wire splice connectors, and associated methods 有权
标题翻译：电磁线圈组件包括铝线接头连接器，铝线接头连接器和相关方法
公开(公告)号：US08205786B1
公开(公告)日：2012-06-26
申请号：US13251902
申请日：2011-10-03
申请人： Gene Holden , Jacob Harding
发明人： Gene Holden , Jacob Harding
IPC分类号： B23K31/02
CPC分类号： H01R4/022 , B23K1/0016 , B23K1/19 , B23K2103/10 , H01F5/04 , H01R4/70 , H01R43/02
摘要： Embodiments of a method are provided for joining an aluminum wire to a secondary wire, as are embodiments of an aluminum wire splice connector and embodiments of an electromagnetic coil assembly including an aluminum wire splice connector. In one embodiment, the method includes the steps providing a splice connector having a first blind bore and a second blind bore, inserting a segment of a coiled aluminum magnet wire into the first blind bore, and inserting a segment of the secondary wire into the second blind bore. The splice connector is soldered to the segments of the aluminum wire and the secondary wire inserted into the first and second blind bores, respectively, to electrically couple the coiled aluminum magnet wire and the secondary wire through the splice connector.
摘要翻译：提供了用于将铝线连接到二次线的方法的实施例，铝线接头连接器的实施例和包括铝线接头连接器的电磁线圈组件的实施例。在一个实施例中，该方法包括提供具有第一盲孔和第二盲孔的接头连接器的步骤，将线圈铝电磁线的一段插入到第一盲孔中，并将次级线的一段插入第二盲孔中盲孔。接头连接器被分别焊接到铝线的段和插入第一和第二盲孔中的次级线，以通过接头连接器将线圈铝电磁线和次级电线电耦合。

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