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    • 1. 发明申请
    • Corn wet milling process
    • 玉米湿磨工艺
    • US20070020375A1
    • 2007-01-25
    • US11185527
    • 2005-07-20
    • Robert JansenDavid SassGordon WalkerEric Lutz
    • Robert JansenDavid SassGordon WalkerEric Lutz
    • A21D2/00
    • A23K20/163A23J1/12A23K10/37A23L7/104A23L29/35A23L33/22Y02P60/877
    • A corn wet-milling process comprises steeping corn kernels in an aqueous liquid, which produces softened corn; milling the softened corn in a first mill, which produces a first milled corn; separating germ from the first milled corn, thereby producing a germ-depleted first milled corn; milling the germ-depleted first milled corn in a second mill, producing a second milled corn; separating the second milled corn into a first starch/protein portion that comprises starch and protein and a first fiber portion that comprises fiber, starch, and protein; milling the first fiber portion in a third mill, which produces a milled fiber material that comprises fiber, starch, and protein; separating at least some of the starch and protein in the milled fiber material from the fiber therein, producing a second fiber portion that comprises fiber and starch and a second starch/protein portion that comprises starch and protein; and contacting the second fiber portion with at least one enzyme to convert at least some of the starch therein to dextrose. The converted material is screened using one or more screens to separate the fiber from the liquor. The liquor can be fermented to ethanol, or refined to dextrose. The fiber can be pressed and dried as an animal feed.
    • 玉米湿法研磨方法包括在含水液体中浸泡玉米粒,产生软化的玉米; 在第一磨机中研磨软化的玉米,其生产第一研磨的玉米; 将胚芽与第一磨碎的玉米分离,从而产生一种无菌的第一磨碎的玉米; 在第二磨机中研磨灭菌的第一批玉米,生产第二批玉米; 将第二研磨的玉米分离成包含淀粉和蛋白质的第一淀粉/蛋白质部分和包含纤维,淀粉和蛋白质的第一纤维部分; 在第三磨机中研磨第一纤维部分,其产生包含纤维,淀粉和蛋白质的研磨纤维材料; 将磨碎的纤维材料中的至少一些淀粉和蛋白质与其中的纤维分离,产生包含纤维和淀粉的第二纤维部分和包含淀粉和蛋白质的第二淀粉/蛋白质部分; 以及使所述第二纤维部分与至少一种酶接触以将其中的至少一些淀粉转化成葡萄糖。 使用一个或多个筛网筛选转化的材料以将纤维与液体分离。 酒可以发酵成乙醇,或精制成葡萄糖。 纤维可以作为动物饲料被压制和干燥。
    • 3. 发明申请
    • Grain wet milling process for producing ethanol
    • 谷物湿磨生产乙醇的方法
    • US20060251762A1
    • 2006-11-09
    • US11121295
    • 2005-05-03
    • Robert JansenJohn KerrEdward FarleyGordon WalkerSebastien Camborieux
    • Robert JansenJohn KerrEdward FarleyGordon WalkerSebastien Camborieux
    • A23L1/10
    • C12P7/06Y02E50/16Y02E50/17
    • Whole grain, such as wheat, barley, rye, and/or rice, can be processed by (a) steeping the grain in an aqueous liquid to produce softened grain, (b) milling the softened grain to produce milled grain, (c) liquefying the milled grain by contacting it with amylase and heating it to a temperature of at least about 50° C., producing a liquefied material, (d) at least partially saccharifying the liquefied material by contacting it with amyloglucosidase at a temperature of at least about 50° C., producing a first saccharified material, and (e) separating fiber and germ from the first saccharified material, producing a screened material that is substantially free of fiber and germ. The process also includes the steps of (f) further saccharifying and fermenting the screened material with a microorganism that produces ethanol, thereby producing a broth that comprises ethanol, soluble protein, and insoluble protein, and (g) separating ethanol from the broth. A protein-rich product can be recovered from the broth that comprises both gluten from the grain and microorganism from the fermenting step.
    • (a)在水溶液中浸渍谷物以产生软化谷粒,(b)研磨软化谷物以产生碾磨的谷物,(c)可以加工全谷物如小麦,大麦,黑麦和/或米,(c) 通过使其与淀粉酶接触并将其加热到至少约50℃的温度来液化碾磨的颗粒,产生液化材料,(d)至少部分地使液化物料与淀粉葡糖苷酶接触至少部分糖化, 约50℃,产生第一糖化物质,和(e)从第一糖化物质分离纤维和胚芽,产生基本上不含纤维和细菌的筛选材料。 该方法还包括以下步骤:(f)用生产乙醇的微生物进一步对筛选的材料进行糖化和发酵,从而产生包含乙醇,可溶性蛋白质和不溶性蛋白质的肉汤,和(g)从肉汤中分离乙醇。 富含蛋白质的产物可以从含有谷物的谷蛋白和发酵步骤的微生物的肉汤中回收。
    • 5. 发明申请
    • Grain wet milling process for producing dextrose
    • 用于生产葡萄糖的谷物湿磨工艺
    • US20060251761A1
    • 2006-11-09
    • US11121170
    • 2005-05-03
    • Robert JansenJohn KerrEdward FarleyGordon WalkerSebastien Camborieux
    • Robert JansenJohn KerrEdward FarleyGordon WalkerSebastien Camborieux
    • A23L1/10
    • C12Y302/00A23J1/125A23J3/18A23K10/30A23K20/179A23K50/80A23L7/104A23L29/35C13B20/142C13K1/08Y02A40/818
    • Whole grain, such as wheat, barley, rye, and/or rice, can be processed by (a) steeping the grain or at least partially dehulled grain in an aqueous liquid to produce softened grain, (b) milling the softened grain to produce milled grain, (c) liquefying the milled grain by contacting it with amylase and heating it to a temperature of at least about 50° C., producing a liquefied material, (d) at least partially saccharifying the liquefied material by contacting it with amyloglucosidase at a temperature of at least about 50° C., producing a first saccharified material, and (e) separating fiber and germ from the first saccharified material, producing a screened material that is substantially free of fiber and wheat germ. The process also includes the steps of (f) further saccharifying the screened material by contacting it with amyloglucosidase at a temperature of at least about 50° C., producing a second saccharified material, (g) membrane filtering the second saccharified material, producing a permeate that comprises primarily dextrose and other soluble components and a retentate that comprises insoluble protein, and (h) purifying the permeate by chromatographic separation, producing a purified dextrose stream. The chromatographic separation can also produce a raffinate, and the process can further include the steps of (i) combining the retentate from the membrane filtration and the raffinate from the chromatographic separation to form a fermentation medium, (j) fermenting the fermentation medium aerobically with a microorganism, (k) separating a protein product that comprises insoluble protein and microorganism from the medium, and (l) drying the protein product.
    • 可以通过(a)在水性液体中浸渍颗粒或至少部分去壳的颗粒以产生软化的颗粒,(b)研磨软化的颗粒以产生(例如,麦粒,大麦,黑麦和/或米) (c)通过使其与淀粉酶接触并将其加热到至少约50℃的温度来液化所研磨的颗粒,产生液化材料,(d)通过使液化物质与淀粉葡糖苷酶接触而至少部分地糖化 在至少约50℃的温度下,产生第一糖化材料,和(e)从第一糖化物质分离纤维和胚芽,产生基本上不含纤维和小麦胚芽的筛选材料。 该方法还包括以下步骤:(f)通过使筛选的材料与淀粉葡糖苷酶在至少约50℃的温度下接触进一步糖化,产生第二糖化物质,(g)膜过滤第二糖化物质,产生 主要包含葡萄糖和其他可溶性组分的渗透物和包含不溶性蛋白质的渗余物,和(h)通过色谱分离纯化渗透物,产生纯化的葡萄糖流。 色谱分离还可以产生萃余液,并且该方法还可以包括以下步骤:(i)将来自膜过滤的残留物和来自色谱分离的萃余液组合以形成发酵培养基,(j)有氧地发酵发酵培养基, 微生物,(k)从培养基中分离含有不溶性蛋白质和微生物的蛋白质产物,和(l)干燥蛋白质产物。