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    • 4. 发明授权
    • Process for ablating high density vias in flexible substrate
    • 在柔性基底中烧蚀高密度通孔的方法
    • US5702662A
    • 1997-12-30
    • US536863
    • 1995-09-29
    • Adlai H. SmithRobert O. Hunter, Jr.Bruce McArthurSteven BlairJim Wilkinson
    • Adlai H. SmithRobert O. Hunter, Jr.Bruce McArthurSteven BlairJim Wilkinson
    • B23K26/06H05K1/00H05K3/00B23K26/00
    • H05K3/0026B23K26/066H05K1/0393H05K2203/056H05K2203/1545
    • A apparatus and process for ablating a matrix of high density vias in a flexible substrate. The apparatus is cantilevered on a horizontal shelf from a partition where it can be rigidly supported. A vacuum container reciprocates towards and away from the partition and supports the horizontal shelf by permitting supporting casters to bear on and be supported by the reciprocating container. When the container is away from the partition, servicing of the apparatus as well as the insertion an removal of substrate can occur. When the container is adjoined to the partition, a vacuum can be drawn on the apparatus and processing commenced. A continuous flexible substrate is provided extending in a circuitous path between a supply roll and a take up roll, all interior of the container. The flexible substrate is maintained under constant tension and incrementally advanced. The substrate is incrementally advanced and stopped, passing across a table. When the roll is advanced, the table releases the substrate and is cleaned of the debris resulting form previous ablations. When the roll is stopped, the table clamps and precisely levels the substrate for sequential ablation of the substrate.
    • 一种用于在柔性基底中烧蚀高密度通孔基质的装置和方法。 该装置悬挂在水平货架上,可从其间被刚性支撑的隔板上。 真空容器朝向和远离分隔件往复运动,并且通过允许支撑脚轮承载并由往复式容器支撑来支撑水平搁架。 当容器远离分隔件时,可能会发生装置的维修以及插入物的移除。 当容器与隔板相邻时,可以在设备上抽真空并开始处理。 提供连续的柔性基底,其在供给辊和卷取辊之间的迂回路径中延伸,容纳所有内部。 柔性基板保持恒定的张力并递增。 底物逐渐升高并停止,穿过桌子。 当辊前进时,工作台释放基材,并清除先前烧蚀后产生的碎屑。 当辊停止时,工作台夹紧并精确地平整衬底以顺序地消除衬底。
    • 6. 发明授权
    • Dual plate holographic imaging technique and masks
    • 双板全息成像技术和面罩
    • US5625471A
    • 1997-04-29
    • US333555
    • 1994-11-02
    • Adlai H. Smith
    • Adlai H. Smith
    • G03F7/20G03H1/04G03H1/00G02B5/32G03H1/08G21K5/00
    • G03F7/70075G03F7/70308G03F7/7035G03H1/04G03H2240/11Y10S359/90
    • In a system of proximity printing utilizing coherent light, a technique of phase only image correction is disclosed. Specifically, a holographic corrector plate is utilized. The image on the holographic corrector plate is produced by constructing a holographic image from the broadcast image and the intended working image. The broadcast image and the intended working image are placed in precise proximity printing alignment. With the respective images aligned, a coherent light beam is split to provide two temporally and spatially coherent beams. One of the temporally and spatially coherent beams scans the broadcast image. The other temporally and spatially coherent beam scans a mask containing the intended working image in a corresponding scan. A plane of beam intersection is chosen, with precise correspondence between rays at any point on the broadcast mask to rays from corresponding points on the working image mask. A hologram is produced at the plane of beam intersection with simultaneous and interfering scans at the plane of beam intersection. This hologram is then placed in a conventional proximity projection systems at the point of hologram production from broadcast mask to workpiece. The hologram has the effect of correcting the proximity image of the broadcast mask for the effects of diffraction and other optical artifacts, resulting in a corrected working image at the workpiece. Hologram production both on an analog basis and by synthetic means, such as a computer generated hologram basis is disclosed.
    • 在利用相干光的邻近打印系统中,公开了一种仅相位图像校正的技术。 具体地,使用全息校正板。 通过从广播图像和预期工作图像构造全息图像来产生全息校正板上的图像。 广播图像和预期工作图像被放置在精确的邻近打印对准中。 在相应的图像对准的情况下,相干光束被分割以提供两个时间和空间相干的光束。 时间和空间相干光束之一扫描广播图像。 另一个时间和空间相干光束在相应的扫描中扫描包含预期工作图像的掩模。 选择光束交叉平面,将广播屏幕上的任意点的光线与工作图像掩模上相应点的光线精确对应。 在光束交叉点的平面上产生全息图,同时和干涉扫描在光束交叉点的平面处。 然后将该全息图放置在从广播掩模到工件的全息图生成点处的常规接近投影系统中。 全息图具有校正广播掩模的接近图像的效果,用于衍射和其他光学伪影的影响,导致在工件处校正的工作图像。 公开了以计算机生成的全息图为基础的模拟基础和综合手段的全息图制作。
    • 7. 发明授权
    • Apparatus and process for high speed laminate processing with computer
generated holograms
    • 用计算机生成的全息图进行高速层压处理的装置和方法
    • US5571429A
    • 1996-11-05
    • US201600
    • 1994-02-25
    • Adlai H. SmithBruce B. McArthurRobert O. Hunter, Jr.
    • Adlai H. SmithBruce B. McArthurRobert O. Hunter, Jr.
    • B23K26/06H05K3/00
    • B23K26/066H05K3/0017
    • In an apparatus and process for the direct ablation of substrates, an optical train is disclosed which enables large substrates to be processed from relatively small optical masks containing subaperture groups. Optical masks, preferably in the form of transparent plates containing computer generated holograms, are provided with at least discrete subaperture groups for sequential scanning and hence sequential processing of the substrate. A scanning beam in combination with a variable aperture overlying the mask sequentially scans the subaperture groups of the plates to produce direct laser ablation from a subaperture group intended to be scanned and prevents partial scanning of adjacent subaperture groups. Specialized plates with overlying generally negative lenses and subapertures elongated with respect to the radial direction of optical divergence are utilized to project images out from under the respective computer generated holograms to locations at the side of the plates without distortion. The plates enable both ablation of local openings within the substrates as well as the preparation of surfaces surrounding such openings for both cleansing of the working surface of the substrate as well as preparation of the surface of the substrate for receipt of further processing such as plating. Excising of both completed circuits and areas on substrates is disclosed. A preferred embodiment includes a compression telescope combined with a preferred scanning mirror train to minimize mirror size with ablation from underneath a horizontally or vertically disposed substrate so that generated debris falling or cleaned from the substrate falls away from the processed product.
    • 在用于直接烧蚀衬底的设备和方法中,公开了一种使得能够从包含亚孔径组的相对小的光学掩模处理大衬底的光学系统。 优选以包含计算机产生的全息图的透明板的形式的光学掩模设置有至少离散的子孔径组,用于顺序扫描并因此顺序地处理衬底。 与覆盖掩模的可变光圈组合的扫描光束顺序地扫描板的子孔径组,以从要被扫描的子孔径组产生直接激光烧蚀,并防止相邻子孔径组的部分扫描。 使用具有相对于光学发散的径向方向伸长的具有覆盖的大致负透镜和子孔径的专用板将图像从相应的计算机生成的全息图下方投影到板的侧面的位置而没有变形。 这些板使得能够消除衬底内的局部开口以及围绕这种开口的表面的制备,用于清洁衬底的工作表面以及准备用于接收诸如电镀的进一步处理的衬底的表面。 公开了完成的电路和基板上的区域的消除。 优选实施例包括与优选的扫描反射镜系列组合的压缩望远镜,以使得从水平或垂直布置的基底下方的消融最小化反射镜尺寸,使得从基板落下或清洁的产生的碎屑从处理的产品中脱落。
    • 9. 发明授权
    • Apparatus and process for using Fresnel zone plate array for processing
materials
    • 用于加工材料的菲涅耳带板阵列的设备和工艺
    • US5481407A
    • 1996-01-02
    • US121060
    • 1993-09-14
    • Adlai H. SmithRobert O. Hunter, Jr.Bruce B. McArthur
    • Adlai H. SmithRobert O. Hunter, Jr.Bruce B. McArthur
    • B23K26/06G02B3/08B23K26/00
    • B23K26/066
    • An apparatus for using and a process of using a Fresnel zone plate array is utilized for processing materials. An optically stable frame receives coherent light and passes the coherent light through beam processing optics such as a collimator, a beam expanding telescope and an aperture. Thereafter, the beam is routed to scanning mirrors immediately overlying a Fresnel zone plate array. The Fresnel zone plate array has a plurality of discrete subapertures with each subaperture containing image information at a discrete working distance from the plate; each image produced by a subaperture of the Fresnel zone plate array typically differs from adjacent images from adjacent subapertures typically in size, shape or gain. The beam is scanned and registered to a discrete selected subaperture on the plate to cause an image from the subaperture to form on a work piece located at the working distance of a scanned subaperture. Once the image is selected, the work piece is moved relative to the Fresnel zone plate array to register the image of the discrete subaperture at the required location for processing on the work piece. At each location for processing utilizing a particular selected image, the work piece is positioned, and the laser pulsed with the selected image causing processing of the work piece. Utilizing the disclosed apparatus and process, a work piece can be configured by multiple image exposures from arbitrarily selected subapertures on the Fresnel zone plate array to produce a precisely spaced and precisely configured array of holes or other shapes of extreme small dimension.
    • 用于处理材料的使用装置和使用菲涅耳带片阵列的方法。 光学稳定的框架接收相干光,并通过诸如准直仪,光束扩展望远镜和光圈的光束处理光学器件传递相干光。 此后,光束被路由到立即覆盖在菲涅耳区板阵列上的扫描反射镜。 菲涅耳带状板阵列具有多个离散的子孔径,其中每个子孔径包含离板的离散工作距离的图像信息; 由菲涅耳区板阵列的子孔径产生的每个图像通常不同于相邻子孔径的相邻图像,通常在尺寸,形状或增益方面。 将光束扫描并登记在板上的离散选定的子孔径上,以使得来自子孔径的图像形成在位于扫描的子孔径的工作距离处的工件上。 一旦选择了图像,工件就相对于菲涅耳区板阵列移动,将离散子孔径的图像注册到所需位置,以便在工件上进行处理。 在利用特定所选图像进行处理的每个位置处,定位工件,并且用所选择的图像脉冲激光引起工件的处理。 利用所公开的装置和工艺,工件可以通过从菲涅耳区板阵列上的任意选择的子孔径进行多次图像曝光来构造,以产生精确间隔且精确配置的孔或其他极小尺寸形状的阵列。